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Home >> Subaru >> 2005 >> Outback R VDC Limited >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 11 (Exhaust (H4SO U5 (PZEV))) >> Front Exhaust Pipe >> Installation

Front Exhaust Pipe: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install the front oxygen (A/F) sensor, front oxygen sensor and rear oxygen sensor. Refer to FRONT OXYGEN (A/F) SENSOR , FRONT OXYGEN SENSOR or REAR OXYGEN SENSOR .
  2. Install the front exhaust pipe (RH) to front exhaust pipe assembly.
    NOTE: Replace the gaskets with new ones.

    Tightening torque: 

    30 N.m (3.1 kgf-m, 22.4 ft-lb) 

    Fig 1: Installing Front Exhaust Pipe (RH) To Front Exhaust Pipe Assembly
    G03828906Courtesy of SUBARU OF AMERICA, INC.
  3. Install the front exhaust pipe assembly to the vehicle.
  4. Temporarily tighten the bolt which installs front exhaust pipe assembly to hanger bracket.
    Fig 2: Tightening Bolt
    G03828907Courtesy of SUBARU OF AMERICA, INC.
  5. Tighten the nuts which hold front exhaust pipe onto cylinder heads.

    Tightening torque: 

    30 N.m (3.1 kgf-m, 22.4 ft-lb) 

    Fig 3: Tightening Nuts
    G03828908Courtesy of SUBARU OF AMERICA, INC.
  6. Tighten the bolts which install front exhaust pipe to rear exhaust pipe.

    abc

    Tightening torque: 

    18 N.m (1.8 kgf-m, 13.0 ft-lb) 

    Fig 4: Tightening Bolts
    G03828909Courtesy of SUBARU OF AMERICA, INC.
  7. Tighten the bolt which holds front exhaust pipe assembly to hanger bracket.

    Tightening torque: 

    35 N.m (3.6 kgf-m, 26.0 ft-lb) 

    Fig 5: Tightening Bolt
    G03828910Courtesy of SUBARU OF AMERICA, INC.
  8. Install the front oxygen (A/F) sensor harness to bracket.
    • LH side
      Fig 6: Installing Front Oxygen (A/F) Sensor Harness To Bracket - LH Side
      G03828911Courtesy of SUBARU OF AMERICA, INC.
    • RH side
    Fig 7: Installing Front Oxygen (A/F) Sensor Harness To Bracket - RH Side
    G03828912Courtesy of SUBARU OF AMERICA, INC.
  9. Hold the LH side front oxygen sensor harness with clip.
    Fig 8: Holding LH Side Front Oxygen Sensor Harness With Clip
    G03828913Courtesy of SUBARU OF AMERICA, INC.
  10. Install the RH side front oxygen sensor harness to bracket.
    Fig 9: Installing RH Side Front Oxygen Sensor Harness To Bracket
    G03828914Courtesy of SUBARU OF AMERICA, INC.
  11. Connect the rear oxygen sensor connector.
    Fig 10: Connecting Rear Oxygen Sensor Connector
    G03828915Courtesy of SUBARU OF AMERICA, INC.
  12. Install the under cover.
  13. Lower the vehicle.
  14. Connect the front oxygen (A/F) sensor connector.
    • LH side
      Fig 11: Connecting Front Oxygen (A/F) Sensor Connector - LH Side
      G03828916Courtesy of SUBARU OF AMERICA, INC.
    • RH side
    Fig 12: Connecting Front Oxygen (A/F) Sensor Connector - RH Side
    G03828917Courtesy of SUBARU OF AMERICA, INC.
  15. Connect the front oxygen sensor connector.
    • LH side
      Fig 13: Connecting Front Oxygen Sensor Connector - LH Side
      G03828918Courtesy of SUBARU OF AMERICA, INC.
    • RH side
    Fig 14: Connecting Front Oxygen Sensor Connector - RH Side
    G03828919Courtesy of SUBARU OF AMERICA, INC.
  16. Connect the battery ground cable.
Fig 15: Connecting Battery Ground Cable
G03828920Courtesy of SUBARU OF AMERICA, INC.