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Home >> Subaru >> 2005 >> Outback R VDC Limited >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 10 (Fuel Injection (Fuel Systems) (H4SO U5 (PZEV))) >> Fuel Filler Pipe >> Installation

Fuel Filler Pipe: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Open the fuel filler flap lid.
  2. Set the fuel saucer (A) with rubber packing (C) and insert the fuel filler pipe into hole from the inner side of apron.
  3. Align the holes in fuel filler pipe neck and set the cup (B), and tighten the screws.
    NOTE: If the edges of rubber packing are folded toward the inside, straighten it with a flat tip screwdriver.
    Fig 1: Setting Fuel Saucer With Rubber Packing
    G03828855Courtesy of SUBARU OF AMERICA, INC.
  4. Correctly insert the fuel filler hose (A) and evaporation hose (B) to specified position, and then tighten the clamp.
    Fig 2: Inserting Fuel Filler Hose And Evaporation Hose To Specified Position (1 Of 2)
    G03828856Courtesy of SUBARU OF AMERICA, INC.
    Fig 3: Inserting Fuel Filler Hose And Evaporation Hose To Specified Position (2 Of 2)
    G03828857Courtesy of SUBARU OF AMERICA, INC.
    Fig 4: Locating Clip Or Clamp
    G03828858Courtesy of SUBARU OF AMERICA, INC.
  5. Tighten the bolts which hold the fuel filler pipe bracket on the body.

    Tightening torque: 

    7.5 N.m (0.76 kgf-m, 5.5 ft-lb) 

    Fig 5: Tightening Bolts To Hold Fuel Filler Pipe Bracket On Body
    G03828859Courtesy of SUBARU OF AMERICA, INC.
  6. Install the rear sub frame. < Ref. to INSTALLATION , Rear Sub Frame. >
  7. Install the mud guard. < Ref. to INSTALLATION , Mud Guard. >
  8. Install the rear wheel RH.
    Fig 6: Installing Rear Wheel RH
    G03828860Courtesy of SUBARU OF AMERICA, INC.
  9. Lower the vehicle.
  10. Install the fuse of fuel pump to main fuse box.
  11. Connect the battery ground cable to battery.
    Fig 7: Connecting Battery Ground Cable To Battery
    G03828861Courtesy of SUBARU OF AMERICA, INC.