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Home >> Subaru >> 2005 >> Outback R VDC Limited >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust (H6DO) >> Front Exhaust Pipe >> Installation

Front Exhaust Pipe: Installation

  1. Install the front oxygen (A/F) sensor and rear oxygen sensor. < Ref. to INSTALLATION , Front Oxygen (A/F) Sensor.> < Ref. to INSTALLATION , Rear Oxygen Sensor. >
  2. Install the front exhaust pipe (RH) to front exhaust pipe assembly.
    NOTE: Use a new gasket.

    Tightening torque: 

    30 N.m (3.1 kgf-m, 22.4 ft-lb) 

    Fig 1: Installing Front Exhaust Pipe (RH) To Front Exhaust Pipe Assembly
    G03830630Courtesy of SUBARU OF AMERICA, INC.
  3. Install the front exhaust pipe assembly to vehicle.
  4. Temporarily tighten the bolts which hold front exhaust pipe assembly to hanger bracket.
    Fig 2: Tightening Bolts Holding Front Exhaust Pipe Assembly To Hanger Bracket
    G03830631Courtesy of SUBARU OF AMERICA, INC.
  5. Install the nuts to cylinder head which hold front exhaust pipe.

    Tightening torque: 

    30 N.m (3.1 kgf-m, 22.4 ft-lb) 

    Fig 3: Installing Front Exhaust Pipe Nuts
    G03830632Courtesy of SUBARU OF AMERICA, INC.
  6. Install the under cover.
  7. Tighten the bolts which install the front exhaust pipe to rear exhaust pipe.

    Tightening torque: 

    18 N.m (1.8 kgf-m, 13.0 ft-lb) 

    Fig 4: Tightening Bolts Installing Front Exhaust Pipe To Rear Exhaust Pipe
    G03830633Courtesy of SUBARU OF AMERICA, INC.
  8. Tighten the bolts which hold the front exhaust pipe assembly to hanger bracket.

    Tightening torque: 

    35 N.m (3.6 kgf-m, 26.0 ft-lb) 

    Fig 5: Tightening Bolts Holding Front Exhaust Pipe Assembly To Hanger Bracket
    G03830634Courtesy of SUBARU OF AMERICA, INC.
  9. Connect the front oxygen (A/F) sensor connector (A) and rear oxygen sensor connector (B).
    Fig 6: Connecting Front Oxygen (A/F) Sensor And Rear Oxygen Sensor Connector
    G03830635Courtesy of SUBARU OF AMERICA, INC.
  10. Lower the vehicle.
  11. Connect the ground cable to battery.
Fig 7: Connecting Ground Cable To Battery
G03830636Courtesy of SUBARU OF AMERICA, INC.