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Home >> Subaru >> 2005 >> Forester X, Standard >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Rear Disc Brake Assembly >> Assembly

Rear Disc Brake Assembly: Assembly

  1. Clean the caliper body interior using brake fluid.
  2. Apply a coat of brake fluid to the piston seal and fit piston seal in groove on caliper body.
  3. Apply a coat of brake fluid to the entire inner surface of cylinder and outer surface of piston.
  4. Apply a coat of specified grease to the boot and fit in groove on ends of cylinder and piston.

    Grease: 

    NIGLUBE RX-2 (Part No. K0779GA102) 

  5. Insert the piston into cylinder.
    CAUTION: Do not force piston into cylinder.
  6. Install the piston boot to caliper body, and attach boot ring.
    Fig 1: Installing Piston Boot To Caliper Body
    G03808654Courtesy of SUBARU OF AMERICA, INC.
  7. Apply a coat of specified grease to the outer surface of the lock pin (yellow) and guide pin (green), sleeve outer surface of the lock pin, inner surface of the cylinder and pin boot grooves.

    Grease: 

    NIGLUBE RX-2 (Part No. K0779GA102) 

    Fig 2: Identifying Grease Apply Area Of Outer Surface Of Lock Pin (Yellow) And Guide Pin (Green)
    G03808655Courtesy of SUBARU OF AMERICA, INC.
  8. Install the guide pin boot on support.
  9. Install the lock pin boot on support and insert lock pin sleeve into place.
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