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Home >> Subaru >> 2005 >> Baja Base, Automatic >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Rear Disc Brake Assembly >> Assembly

Rear Disc Brake Assembly: Assembly

  1. Clean caliper body interior using brake fluid.
  2. Apply a coat of brake fluid to piston seal and fit piston seal in groove on caliper body.
  3. Apply a coat of brake fluid to the entire inner surface of cylinder and outer surface of piston.
  4. Insert piston into cylinder.
    CAUTION: Do not force piston into cylinder.
  5. Apply a coat of specified grease to boot and fit in groove on ends of cylinder and piston.

    Grease: 

    NIGLUBE RX-2 (Part No. 003606000) 

  6. Install the piston boot to the caliper body, and attach boot ring.
    Fig 1: Installing Piston Boot To Caliper Body
    G03751820Courtesy of SUBARU OF AMERICA, INC.
  7. Apply a coat of specified grease to guide pin, outer surface, sleeve outer surface, cylinder inner surface, and boot grooves.

    Grease: 

    NIGLUBE RX-2 (Part No. 003606000) 

    Fig 2: Applying Coat Of Grease To Guide Pin, Sleeve Outer Surface, Cylinder Inner Surface And Boot Grooves
    G03751821Courtesy of SUBARU OF AMERICA, INC.
  8. Install guide pin boot on caliper body.
  9. Install lock pin boot on caliper body and insert lock pin sleeve into place.
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