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Home >> Subaru >> 2004 >> Forester XT, Standard >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Intake (Induction) (H4DOTC) >> Intercooler >> Removal

Intake (Induction) (H4DOTC): Intercooler: Removal

  1. Disconnect the PCV hose from PCV pipe.
    Fig 1: Identifying PCV Hose & PCV Pipe
    G00967554Courtesy of SUBARU OF AMERICA, INC.
  2. Remove the PCV pipe from intercooler.
    Fig 2: Identifying PCV Pipe & Intercooler
    G00967555Courtesy of SUBARU OF AMERICA, INC.
  3. Disconnect the hose from air bypass valve.
    Fig 3: Identifying Hose & Air By-Pass Valve
    G00967556Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the bolts which secure intercooler to bracket.
    Fig 4: Identifying Bolt & Intercooler (1 Of 2)
    G00967557Courtesy of SUBARU OF AMERICA, INC.
    Fig 5: Identifying Bolt & Intercooler (2 Of 2)
    G00967558Courtesy of SUBARU OF AMERICA, INC.
  5. Loosen the clamp (A) which connects turbocharger and intercooler duct.
  6. Loosen the clamp (B) which connects throttle body and intercooler.
    Fig 6: Loosening Clamp Which Connects Throttle Body And Intercooler
    G00967559Courtesy of SUBARU OF AMERICA, INC.
  7. Disconnect the intercooler duct from turbocharger.
  8. Remove the intercooler from throttle body.