Front Axle Shafts: Installation

NOTE: Be sure to replace the oil seal with a new one when removing axle shaft.

Using the differential side oil seal installer, replace the differential side retainer oil seal with a new one. See Fig 1.
Insert the front axle shaft into front axle.
Temporarily tighten the axle nut.
Install the front axle shaft to transmission using oil seal protector. See Fig 2.
Install the ball joint to front axle.
Install the stabilizer link. See Figure.
CAUTION: When connecting, DO NOT hit the cap at bottom of tie-rod with hammer.
Install the tie-rod end.
Tighten the castle nut to specification and tighten further within 60° until pin hole is aligned with the slot in nut. See TORQUE SPECIFICATIONS . See Fig 3. Bend the cotter pin to lock.
Make sure to recognize the position of AARi retainer. See Fig 4.
Using the axle shaft installer and adapter, pull the front axle shaft into place. See Fig 5.
Tighten a new axle nut to specification with brake pedal depressed. See TORQUE SPECIFICATIONS .
Lock the axle nut. See Fig 6.
Install the ABS sensor bracket.
Add the transmission oil. See appropriate SERVICING article in TRANSAXLE/TRANSMISSION.
Install the wheel.

Fig 1: Replacing Differential Side Retainer Oil Seal

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Fig 2: Installing Axle Shaft To Transmission

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Fig 3: Removing Cotter Pin & Castle Nut

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Fig 4: Making Sure Inner Joint Retainer Is In Proper Position

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Fig 5: Pulling Front Axle Shaft Into Place

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Fig 6: Locking Axle Nut Securely

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