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Home >> Subaru >> 2001 >> Outback Base, Standard >> Repair and Diagnosis (Single Page) >> Brakes >> Mechanical - Hydraulic >> Disc & Drum >> Overhaul >> Front Disc Brake Assembly >> Disassembly (2001 Legacy & Outback - 15" & 16" Disc; 2002 Legacy & Outback)

Disassembly (2001 Legacy & Outback - 15" & 16" Disc; 2002 Legacy & Outback)

  1. Clean mud and foreign particles from the caliper body assembly and support.
    CAUTION: Be careful not to allow foreign particles to enter inlet at brake hose connector.
  2. Using a standard screwdriver, remove the boot ring from the piston. See Fig 1 .
  3. Remove the boot from the piston end.
  4. Gradually supply compressed air via caliper body brake hose to force piston out.
    CAUTION: Place a wooden block as shown to prevent damage to piston. See Figure .
  5. Remove the piston seal from the caliper body cylinder. See Fig 2 .
  6. Remove the lock pin boot and guide pin boot.
    NOTE: Repair or replace faulty parts.
  7. Check caliper body and piston for uneven wear, damage or rust.
  8. Check the rubber parts for damage or deterioration.
Fig 1: Removing Boot Ring From Piston
G00305282Courtesy of SUBARU OF AMERICA, INC.
Fig 2: Removing Piston Seal From Caliper Body Cylinder
G00305281Courtesy of SUBARU OF AMERICA, INC.