Driven Gear Shaft (4WD): Reassembly

Press 1st driven gear, 1st-2nd baulk ring, gear, and hub onto driven shaft. Note installation orientation for hub. See Fig 1. Press 2nd driven gear bushing onto driven shaft.
Install 2nd driven gear, 1st-2nd baulk ring, and shifting insert onto driven shaft. Align groove in baulk ring with insert. Install key. Press 3rd-4th driven gear onto shaft.
Press roller bearing onto shaft. Install key. Press 5th driven gear onto shaft. Install lock washer and lock nut. Tighten lock nut to 173-188 ft. lbs. (235-255 N.m). Stake lock nut in 2 places. Using spring scale, verify starting torque is 1-13 INCH lbs. (.1-1.5 N.m). See Fig 2.

Fig 1: Installing Hub

Courtesy of SUBARU OF AMERICA, INC.

Fig 2: Measuring Starting Torque

Courtesy of SUBARU OF AMERICA, INC.