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Home >> Smart >> 2019 >> Fortwo 2D Coupe >> Repair and Diagnosis >> Collision >> Body Panels >> Rear Wall & Rear End - 453 Chassis >> Testing & Repair >> Remove Rear CROSSMEMBER - Ar64.20-P-1100-01SR

Remove Rear CROSSMEMBER - Ar64.20-P-1100-01SR

MODEL 453 

  1. Expose spot welds on rear crossmember (1) and cut out (areas C and D).

    Shown on MODEL 453.3 

    Fig 1: Locating Areas C & D
    G12096008Courtesy of MERCEDES-BENZ USA

    Shown on MODEL 453.3 

  2. Expose spot welds on rear crossmember (1) and cut out (areas A and B).
    Fig 2: Locating Areas A & B
    G12096009Courtesy of MERCEDES-BENZ USA
  3. Remove rear crossmember (1).
  4. Grind mating surfaces down to bare metal in the cross-hatched inner C-pillar sidewall.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

    Fig 3: Locating Grind Areas
    G12096010Courtesy of MERCEDES-BENZ USA
  5. Remove shavings using wet/dry vacuum cleaner.
  6. Coat insides of spot weld flanges with zinc dust paint.

    Shown on MODEL 453.3