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Home >> Smart >> 2017 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Collision >> Body Panels >> Side Wall - 453 Chassis >> Testing & Repair >> Prepare Side Wall Paneling For Installation - Ar63.10-P-0110-01SR

Prepare Side Wall Paneling For Installation - Ar63.10-P-0110-01SR

Model 453.0/3 

  1. Scribe separating points on side wall paneling (1) and cut (areas K, K 1 and L).

    IMPORTANT Transfer separation points from vehicle.

    Shown on model 453.3 

    Fig 1: Side Panel Cut Lines
    G12095879Courtesy of MERCEDES-BENZ USA
  2. Grind mating surfaces down to bare metal on sidewall paneling (1) in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  3. Remove grinding dust.
  4. Coat insides of spot weld flanges with zinc dust paint.

    NOTES Do not apply zinc dust paint to bonding surfaces (area X). Otherwise adhesion problems may occur.

    Fig 2: Zinc Dust Paint Application Areas
    G12095880Courtesy of MERCEDES-BENZ USA

    Shown on model 453.3