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Prepare New Parts On Main Floor Panel For Installation - Ar63.40-P-1180-23SR

Model 453.3/4 

  1. Scribe separating point on main floor (4) and cut (area J).

    IMPORTANTDimensions: 

    b = approx. 520 mm

    Fig 1: Locating Areas J, K1 & K2
    G12095986Courtesy of MERCEDES-BENZ USA
  2. Grind mating surfaces on main floor (4) down to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  3. Remove grinding dust and drill chips.
  4. Coat insides of spot weld flanges with zinc dust paint.

    NOTES Do not coat bonding surfaces with zinc dust paint (areas K1 and K2 ).

    Otherwise adhesion problems may occur.

  5. Grind mating surfaces on reinforcement (1), crossmember (2) and seat console (3) down to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

    Fig 2: Locating Grinding Areas
    G12095987Courtesy of MERCEDES-BENZ USA
  6. Coat insides of spot weld flanges with zinc dust paint.