LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2017 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Collision >> Body Panels >> Side Wall - 453 Chassis >> Testing & Repair >> Partially Prepare Longitudinal Member Inner Shell On Entrance - Ar63.30-P-1143-02SRA

Partially Prepare Longitudinal Member Inner Shell On Entrance - Ar63.30-P-1143-02SRA

Model 453.3/4 

  1. Grind mating surfaces on longitudinal member inner shell on entry (3) and reinforcement (2) down to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

    Fig 1: Locating Grinding Area
    G12095968Courtesy of MERCEDES-BENZ USA
  2. Remove grinding dust.
  3. Coat insides of spot weld flanges with zinc dust paint.
  4. Mark separating points on rear wheel well (1) and cut (areas F 1 and F 2 ).

    IMPORTANT Transfer position on separation points from vehicle.

    Fig 2: Locating Areas F 1, F 2 & H
    G12095969Courtesy of MERCEDES-BENZ USA
  5. Expose spot welds on rear wheel well (1) and cut out (area H).

    IMPORTANT Cut out spot welds on inside so that rear wheel well (1) cannot be damaged.

  6. Remove rear wheel well (1) from section (1.1).
  7. Grind mating surfaces on rear wheel well (1) down to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  8. Remove grinding dust and drill chips.
  9. Coat insides of spot weld flanges with zinc dust paint.