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Home >> Smart >> 2017 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Collision >> Body Panels >> Rear Wall & Rear End - 453 Chassis >> Testing & Repair >> Install Rear Longitudinal Member - Ar64.20-P-1200-24SRA

Install Rear Longitudinal Member - Ar64.20-P-1200-24SRA

MODEL 453 

  1. Install rear inner longitudinal member (2), fit and fix in place.
  2. Drill 0 6.7 mm rivet holes in rear inner longitudinal member (2) (areas R, U and V).
    Fig 1: Locating Areas S, T, U, V, W. X & Y
    G12096018Courtesy of MERCEDES-BENZ USA
  3. Remove inner rear longitudinal member (2).
  4. Deburr rivet holes inner rear longitudinal member (2) and body on both sides.
  5. Remove drilling shavings with wet/dry vacuum cleaner.
  6. Coat insides of riveted joints with zinc dust paint.
  7. Install rear inner longitudinal member (2), fit and fix in place.
  8. Rivet inner rear longitudinal member (2) with 6.5x12.5 rivets (areas R, U and V).
  9. Drill inner rear longitudinal member (2) with 7 mm sheet metal thickness (area W).
  10. Inner rear longitudinal member (2) SHIELDED GAS PLUG WELD (area W).
  11. Install outer rear longitudinal member (1), fit and fix in place.
  12. Drill 6.7 mm rivet holes in outer rear longitudinal member (1) (area M).

    Shown on MODEL 453.3 

    Fig 2: Locating Areas M, N, O, P & Q
    G12096019Courtesy of MERCEDES-BENZ USA
  13. Remove outer rear longitudinal member (1).
  14. Deburr rivet holes on outer rear longitudinal member (1) and body on both sides.
  15. Remove drilling shavings with wet/dry vacuum cleaner.
  16. Coat insides of riveted joints with zinc dust paint.
  17. Install outer rear longitudinal member (1), fit and fix in place.
  18. Rivet outer rear longitudinal member (1) with 6.5x12.5 rivets (areas M and R).
  19. Outer rear longitudinal member (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas N, O, P, S and Y).
  20. Rivet outer rear longitudinal member (1) with 7 mm sheet metal thickness (areas Q, T and X).
  21. Outer rear longitudinal member (1) so Q (areas Q, T and X).