LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2017 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Collision >> Body Panels >> Rear Wall & Rear End - 453 Chassis >> Testing & Repair >> Cut Off Rear End Center Assembly - Ar64.20-P-1000-02SR

Cut Off Rear End Center Assembly - Ar64.20-P-1000-02SR

MODEL 453 

  1. Expose spot welds on bottom rear center section (1) and cut out (areas A and B).
    Fig 1: locating Areas A, B, C & D
    G12095997Courtesy of MERCEDES-BENZ USA
  2. Expose MIG solder seam on bottom rear center section (1) and grind off (areas C and D).
  3. Remove bottom rear center section (1).

    Shown on MODEL 453.3 

  4. Grind mating surfaces down to bare metal in the cross-hatched inner C-pillar sidewall.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

    Fig 2: Locating Grind Areas
    G12095998Courtesy of MERCEDES-BENZ USA
  5. Remove shavings using wet/dry vacuum cleaner.
  6. Coat insides of spot weld flanges with zinc dust paint.

    Shown on MODEL 453.3