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Home >> Smart >> 2017 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis (Single Page) >> Collision >> Body Panels >> Side Wall - 453 Chassis >> Testing & Repair >> Remove Side Wall Paneling - Ar63.10-P-0110-05SRC

Remove Side Wall Paneling - Ar63.10-P-0110-05SRC

Model 453.4 

IMPORTANT The following operation steps describe a partial repair for the side wall paneling; depending on the scope of damage, it is necessary to replace the entire side wall paneling.

G12095885Courtesy of MERCEDES-BENZ USA
  1. Mark separating points on side wall paneling (1) and cut (areas A).

    NOTES Do not cut too deeply.

    Otherwise the components below can be damaged and weakened.

  2. Grind off crimped bead along wheel arch side wall paneling (1) (area E).
  3. Remove remaining pieces of flanged folded edge of sidewall paneling (1).
  4. Expose spot welds on side wall paneling (1) and cut out (areas B, B 1 , C and D).
  5. Heat side wall paneling (1) in crosshatched areas with hot air gun (areas E and F).

    IMPORTANT Crosshatched areas are bonded with adhesive.

  6. Remove side wall paneling (1).
  7. Remove remaining adhesive (areas E and F).
    G12095886Courtesy of MERCEDES-BENZ USA
  8. Sand down mating surfaces to bare metal in cross- hatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  9. Remove grinding dust and drill chips.
  10. Coat insides of spot weld flanges with zinc dust paint.

    NOTES Do not coat bonding surfaces with zinc dust paint (areas G and F).

    Otherwise adhesion problems may occur.