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Home >> Smart >> 2017 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis (Single Page) >> Collision >> Body Panels >> Side Wall - 453 Chassis >> Testing & Repair >> Prepare Side Wall Paneling For Installation - Ar63.10-P-0110-01SRC

Prepare Side Wall Paneling For Installation - Ar63.10-P-0110-01SRC

Model 453.4 

  1. Scribe separating point on side wall paneling (1) and cut (area A).

    IMPORTANT Transfer separation point from vehicle.

    Fig 1: Side Panel Cut Line
    G12095881Courtesy of MERCEDES-BENZ USA
  2. Drill holes for spot welding on side wall paneling (1) (area D).
    Fig 2: Side Panel Spot Welding Points & Grinding Locations
    G12095882Courtesy of MERCEDES-BENZ USA
  3. Grind mating surfaces down to bare metal on sidewall paneling (1) in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

    Grind mating surface down to bare metal on inside (areas B and C).

  4. Remove grinding dust.
  5. Coat insides of spot weld flanges with zinc dust paint.

    NOTES Do not coat bonding surfaces with zinc dust paint (areas B and C).

    Otherwise adhesion problems may occur.