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Home >> Smart >> 2017 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis (Single Page) >> Collision >> Body Panels >> Front End & Fire Wall - 453 Chassis >> Testing & Repair >> Separate Upper Front Longitudinal Member - Ar62.20-P-1286-01SR

Separate Upper Front Longitudinal Member - Ar62.20-P-1286-01SR

MODEL 453 

IMPORTANT The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

  1. Expose spot welds on upper front longitudinal member (1) and cut out (areas A, B and C).
    Fig 1: Locating Areas A, B & C
    G12094353Courtesy of MERCEDES-BENZ USA

    Shown on MODEL 453.3 

  2. Remove upper front longitudinal member (1).
  3. Grind mating surfaces down to bare metal in the cross-hatched inner C-pillar sidewall.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

    Fig 2: Identifying Grind Areas
    G12094354Courtesy of MERCEDES-BENZ USA

    Shown on MODEL 453.3 

  4. Remove shavings and drill chips with wet/dry vacuum cleaner.
  5. Coat insides of spot weld flanges with zinc dust paint.