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Prepare A-Pillar Outer Section For Installation - Ar63.20-P-1102-02SRC

Model 453.4 

Fig 1: Locating Cut Line On A-Pillar
G12095915Courtesy of MERCEDES-BENZ USA
  1. Mark separating point on A-pillar outer section (2) and cut (area A).

    IMPORTANT Transfer separation point from vehicle.

    Dimensions:

    a = approx. 32 mm

  2. Grind mating surfaces on A-pillar outer section (2) down flat in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  3. Remove grinding dust.
  4. Coat insides of spot weld flanges with zinc dust paint.
  5. Grind mating surfaces on A-pillar paneling (1) and upper A-pillar outer section (3) down to bare metal in crosshatched areas.

    NOTES Do not coat bonding surfaces with zinc dust paint (area B).

    Fig 2: Locating Crosshatched Areas
    G12095916Courtesy of MERCEDES-BENZ USA

    Otherwise adhesion problems may occur.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  6. Remove grinding dust.
  7. Coat insides of spot weld flanges with zinc dust paint.