LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2017 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis (Single Page) >> Body & Frame >> Exterior Body Panels >> Side Wall - 453 Chassis >> Testing & Repair >> Partially Install Longitudinal Member Inner Shell On Entrance - Ar63.30-P-1143-03SRA

Partially Install Longitudinal Member Inner Shell On Entrance - Ar63.30-P-1143-03SRA

Model 453.3/4 

  1. Install longitudinal member inner shell on entry (3) and reinforcement (2), fit and fix in place.
  2. Drill 6.7 mm rivet holes on longitudinal member inner shell on entry (3) and reinforcement (2) (areas G1 and G2 ).
    Fig 1: Locating Areas G1 & G2
    G12095970Courtesy of MERCEDES-BENZ USA
  3. Remove longitudinal member inner shell on entry (3) and reinforcement (2).
  4. Deburr rivet holes on longitudinal member inner shell on entry (3), reinforcement (2) and body on both sides.
  5. Coat insides of riveted joints with zinc dust paint.
  6. Install longitudinal member inner shell on entry (3), fit and fix in place.
  7. Longitudinal member inner shell on entry (3) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas G1 , G2 , G 3 , H 1 , H2 and H3 ).
    Fig 2: Locating Areas G1, G2, G 3, H 1 , H2 & H3
    G12095971Courtesy of MERCEDES-BENZ USA
  8. Install reinforcement (2), fit and fix in place.
  9. Rivet reinforcement (2) with 6.5x12.5 blind rivets (areas J1 and J 2 ).
    Fig 3: Locating Areas J1, J 2, I 1, I 2 & I3
    G12095972Courtesy of MERCEDES-BENZ USA
  10. Reinforcement (2) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas I 1 , I 2 and I3 ).
  11. Install rear wheel well (1), fit and fix in place.
  12. Rear wheel well (1) SHIELDED GAS SEAM WELD (areas L and M).
    Fig 4: Locating Areas L, M, K 1, K2 & K3
    G12095973Courtesy of MERCEDES-BENZ USA
  13. Rear wheel well (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas K 1 , K2 and K3 ).