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Home >> Smart >> 2017 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis (Single Page) >> Body & Frame >> Exterior Body Panels >> Roof - 453 Chassis >> Testing & Repair >> Remove Rear Roof Frame - Ar65.20-P-1008-01SR

Remove Rear Roof Frame - Ar65.20-P-1008-01SR

Model 453.0/3 

  1. Expose spot welds on top rear roof frame (1) and cut (areas A, B, C, D, G and H).
    Fig 1: Locating Areas A, B, C, D, G & H
    G12096042Courtesy of MERCEDES-BENZ USA
  2. Remove top rear roof frame (1).

    Shown on MODEL 453.3 

  3. Expose spot welds on bottom rear roof frame (2) and cut (areas E and F).
    Fig 2: Locating Areas E & F
    G12096043Courtesy of MERCEDES-BENZ USA
  4. Remove bottom rear roof frame (2).

    Shown on MODEL 453.3 

  5. Sand down mating surfaces to bare metal in cross-hatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

    G12096044Courtesy of MERCEDES-BENZ USA
  6. Remove grinding dust and drill chips.
  7. Coat insides of spot weld flanges with zinc dust paint.

    Shown on MODEL 453.3