LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2017 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis (Single Page) >> Body & Frame >> Exterior Body Panels >> Detachable Body Components - 453 Chassis >> Retrofitting & Conversion >> Install Rear Apron - AZ88.20-P-0006-01SR

Install Rear Apron - AZ88.20-P-0006-01SR

MODEL 453.3/4 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1025-04A Cleaner A 005 989 19 71
  1. Remove rivet (arrows E).
  2. Remove heat shield (2).
  3. Remove expansion rivets (3).
  4. Remove clip (arrow C).
  5. Model 453.3/4 with code 220 (Rear parking assist)

    Model 453.3/4 with code V52 (Combination code for rear parking aid and reversing camera)

    Detach clip (arrow B) on electrical wiring harness (4).

  6. Unlock catch hooks (arrows A) and remove rear apron (5).
    G12097169Courtesy of MERCEDES-BENZ USA
  7. Model 453.3/4 with code 220 (Rear parking assist) Model 453.3/4 with code V52 (Combination code for rear parking aid and reversing camera) Remove right rear parking system distance sensor (B8/8), left rear parking system distance sensor (B8/9) and center rear parking system distance sensor (B8/10) as well as associated bracket.
  8. Model 453.3/4 with code 220 (Rear parking assist)

    Model 453.3/4 with code V52 (Combination code for rear parking aid and reversing camera)

    Remove electrical wiring harness (4) from rear apron (5).

    IMPORTANT The rear apron (5) is no longer required.

    G12097170Courtesy of MERCEDES-BENZ USA
  9. Model 453.3/4

    with code 220 (Rear parking assist)

    Model 453.3/4 with code V52 (Combination code for rear parking aid and reversing camera)

    Cut out notches on rear apron (1) along sprues (broken lines).

    IMPORTANT The sprues (broken lines) are preembossed at the factory.

    G12097171Courtesy of MERCEDES-BENZ USA
  10. Model 453.3/4

    with code 220 (Rear parking assist)

    Model 453.3/4 with code V52 (Combination code for rear parking aid and reversing camera)

    Cut trim piece (1.1) along broken line.

    IMPORTANT Drill with corresponding bit to create rounding of trim piece (11).

  11. Clean rear apron in bonding area.

    NOTES The area to be glued must be free of dust and grease. Otherwise adhesion problems may occur.

    G12097172Courtesy of MERCEDES-BENZ USA
  12. Remove carrier foils from bonding surfaces.
  13. Glue trim piece (1.1) to outside of rear apron (1).
  14. Turn rear apron (1).
  15. Press spring lock washers (12) to stop on pins on trim piece (1.1).
    G12097173Courtesy of MERCEDES-BENZ USA
  16. Install rear apron (1) on bumper.

    IMPORTANT Ensure that catch hook (arrows A) is seated correctly.

  17. Install clips (arrow C).
  18. Model 453.3/4

    with code 220 (Rear parking assist)

    Model 453.3/4 with code V52 (Combination code for rear parking aid and reversing camera)

    Insert bracket (8) into rear apron (1) and tighten with bolts (9).

    IMPORTANT Brackets (8) and bolts (9) are included in the installation kit.

  19. Model 453.3/4

    with code 220 (Rear parking assist)

    Model 453.3/4 with code V52 (Combination code for rear parking aid and reversing camera)

    Install bracket for right rear parking system distance sensor (B8/8) and left rear parking system distance sensor (B8/9).

    G12097174Courtesy of MERCEDES-BENZ USA
  20. Model 453.3/4

    with code 220 (Rear parking assist)

    Model 453.3/4 with code V52 (Combination code for rear parking aid and reversing camera)

    Install right rear parking system distance sensor (B8/8), left rear parking system distance sensor (B8/9) and center rear parking system distance sensor (B8/10) in corresponding brackets.

  21. Install expansion rivets (3).
  22. Model 453.3/4

    with code 220 (Rear parking assist)

    Model 453.3/4 with code V52 (Combination code for rear parking aid and reversing camera)

    Route electrical wiring harness (4) and fasten with cable tie.

  23. Install heat shield (2) and rivet.

    IMPORTANT The rivets (arrows) are included in the installation kit.

    G12097175Courtesy of MERCEDES-BENZ USA
  24. Install nuts (10) on bracket.

    IMPORTANT The brackets are located on the side next to the heat shield (2).

    G12097176Courtesy of MERCEDES-BENZ USA
  25. Drill bracket (11) with 0 4, 5 mm (arrows D).
G12097177Courtesy of MERCEDES-BENZ USA