Cut Out Windows With Roll Out - AR67.10-P-1000-11SR

MODEL 453

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Window removal tool, package contents

Work procedure is shown on windshield.

Mask off puncture point at position (A) (arrow) from outside with suitable textile adhesive tape and punch from vehicle interior through adhesive seam of window (18) with awl (2).
Cut cutting wire to correct length.
The length of the cutting wire should be approx. 4 times the diagonal of the window.

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Insert ends of cutting wire (17) through eye of awl (2) and bend over in direction of arrow.
Cover areas adjacent to puncture point on window (18) in vehicle interior with appropriate interior protection and pull cutting wire (17) approx. 70 cm into passenger compartment using awl (2).
Bend cutting wire (17) straight and remove awl (2).

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Moisten sealing lip on window (18) with soapy water.
On windows (18) with sealing lip to facilitate inserting cutting wire (17).
Route the remaining outer wire loop between windshield (18) and body flange counterclockwise while pulling the excess cutting wire (17) into the inside of the vehicle.
Ensure that cutting wire (17) is located below windshield (18) at all four corner points.

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Insert guide needles (5) into adhesive seam at bottom edge of window (18).
Only if cutting wire (17) is not attached below window (18). Ensures that cutting wire (17) makes contact to adhesive seam when tensioning.

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Install windlass (15) on opposite side of window (18) diagonal of puncture point.
Insert end of cutting wire (17) into coil of windlass (15) with the shorter end toward the windlass (15).

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Install windlass (16) on inner side of window. (18).
Install second end of cutting wire (17) in coil of windlass (16).

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Position reversible ratchet (3) on windlass (15) and tension cutting wire (17). Then check from outside whether the cutting wire (17) makes contact to the adhesive seam on the window all-round.
The coil of the windlass (15) can only be turned in one direction, therefore it is necessary to ensure that the cutting wire (17) is located in the guide groove (20) of the windlass (15).
Insert suitable interior protection (10) between cutting wire (17) and paneling.
Use parabolic chisel (1) at awkward locations.

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Slowly wrap cutting wire (17) onto coil of windlass (15) and cut out window up to marking (B).
Remove reversible ratchet, parabolic chisel and interior protection and turn windlass (15) to next position.
To move windlass (15), release locking knob (19) while retaining under tension the cutting wire (17) of the coil.
Install reversible ratchet, parabolic chisel and appropriate interior protection.
Install reversible ratchet on windlass (16) and tension cutting wire (17).
The coil of the windlass (16) can only be turned in one direction. Ensure that the cutting wire (17) is located in the guide groove of the windlass (16).
Insert suitable interior protection between cutting wire (17) and paneling.
Use parabolic chisel at awkward locations.
Slowly wrap cutting wire (17) onto coil of windlass (15) and cut out window up to marking (C).

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Slowly wrap cutting wire (17) onto coil of windlass (16) and cut out window up to marking (D).
Move windlass (16) to next position.
Slowly wrap cutting wire (17) onto coil of windlass (16) and cut out window up to marking (E).
Move windlass (15) to next position.
Slowly wrap cutting wire (17) onto coil of windlass (15) and cut out window up to marking (E).
Secure window against falling down. Otherwise damage may occur.
Remove windlasses (15, 16) from window.
Fasten cup suction tool at outside of window and remove window from body flange.
Helper required.