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Home >> Smart >> 2016 >> Fortwo Pure, Standard Trans >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging - 453 Chassis >> Testing & Repair >> Remove/Install Charge Air Pipe - AR09.41-P-1311SR

Remove/Install Charge Air Pipe - AR09.41-P-1311SR

ENGINE 281.910 in MODEL 453 

G12094545Courtesy of MERCEDES-BENZ USA
  Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
NOTES Notes on coolant   AH20.00-N-2080-01A
REMOVINGINSTALLING Remove/install     
1 Remove maintenance flap    
2 Turn cap on engine coolant expansion reservoir a half turn counterclockwise, relieve overpressure and then unscrew the cap    
3 Remove throttle valve actuator (M16/6)   AR07.61-P-1401SR
4 Remove coolant hoses (2) IMPORTANT Collect escaping coolant in a suitable container.
INSTALLATION IMPORTANT Replace clamps.
SPECIAL TOOL Hose clamp pliers
Figure
5 Unlock and detach vacuum line (3) on charge air pipe (1)    
6 Unlock and detach bleed line (4) on charge air pipe (1)    
7 Unclip electrical wiring harness (5) at charge air pipe (1)    
8 Remove screw/bolts (6) TORQUE SPECIFICATION Bolt, charge air pipe to charge air distributor *BA09.41-P-1001-01W 
9 Detach charge air pipe (1) from charge air distributor (8)    
10 Unlock and detach bleed line (7) on charge air pipe (1)    
11 Remove charge air pipe (1) INSTALLATION IMPORTANT Replace seal on charge air pipe (1).  
12 Install in the reverse order    
13 Pour in coolant and bleed cooling system   AR20.00-P-1142SR
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation ENGINE 281.910
BA09.41-P-1001-01W Bolt, charge air pipe to charge air distributor Nm 8
Fig 1: Identifying Hose Clamp Pliers (003 589 03 37 00)
G11065550Courtesy of MERCEDES-BENZ USA