LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2016 >> Fortwo Prime, Standard Trans >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Hydraulic & Mechanical Systems - 451 Chassis >> Maintenance >> Replace brake fluid - AP42.00-P-4280MCC

Replace brake fluid - AP42.00-P-4280MCC

MODEL 451.3/4 

Fig 1: Identifying Brake Fluid Reservoir, Brake Caliper And Wheel Brake Cylinder
G10977953Courtesy of MERCEDES-BENZ USA
  Replace    
DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
1 Remove maintenance flap    
2 Unscrew cap of brake fluid reservoir (1)    
3 Connect filler/bleeder unit to brake fluid reservoir (1) and apply specified pressure to brake system    
REFER TO SPECIAL TOOLS 000 588 01 82 00 Filling unit   WS25.00-P-0016B
REFER TO CAPACITIES & SPECIFICATIONS General brake fluid   DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1)
REFER TO CAPACITIES & SPECIFICATIONS Brake fluids (DOT 4 plus)   MB 331.0 brake fluid A 000 989 08 07
    IMPORTANT Note operator's manual for filler/bleeder unit.  
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
4 Raise vehicle with vehicle lift IMPORTANT Position the front support plates of the vehicle lift as far as possible upwards, position the rear support plates as far as possible downwards and secure the vehicle to prevent it from slipping or toppling.  
5 Remove dust cap from bleed valve    
6 Connect hose of brake fluid receptacle to bleed valve of right wheel brake cylinder (3) and open bleed valve IMPORTANT Close the bleed valve only after the brake fluid escapes free of bubbles and without contamination (bright color of brake fluid).
TORQUE SPECIFICATION Brake bleed valve to rear axle wheel brake cylinder
*BA42.10-P-1001-08C 
7 Carry out the bleeding process on the left wheel brake cylinder (3), right brake caliper (2) and left brake caliper (2) in the same manner IMPORTANT Observe correct sequence.  
    TORQUE SPECIFICATION Brake bleed valve to rear axle wheel brake cylinder *BA42.10-P-1001-08C 
    TORQUE SPECIFICATION Brake bleeder valve to brake caliper *BA42.10-P-1002-10A 
8 Check brake pedal travel    
REFER TO TESTING & REPAIR Bleed brake system manually If the pedal feel is soft or the pedal travel is too long,
↓
the brake system must be bled manually.
AR42.10-P-0010-04SM
9 Push dust cap onto bleed valve    
10 Lower vehicle with vehicle lift    
11 Connect filling and bleeding unit    
12 Check brake fluid level, correct if necessary Brake system - inspect fluid level AP42.10-P-4210MCC 
13 Screw on cap of brake fluid reservoir (1)    
14 Install maintenance flap    
15 Check leaktightness of brake system    
REFER TO TESTING & REPAIR Check brake system for leaks   AR42.10-P-0100-01MCC
BRAKE CYLINDER

Number Designation Model 451.3/4
BA42.10-P-1001-08C Brake bleed valve to rear axle wheel brake cylinder Nm 7
FRONT AXLE FLOATING CALIPER

Number Designation Model 451.3/4
BA42.10-P-1002-10A Brake bleeder valve to brake caliper Nm 7