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Home >> Smart >> 2016 >> Fortwo Passion, Standard Trans >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Hydraulic & Mechanical Systems - 451 Chassis >> Testing & Repair >> Remove/install brake hose at rear axle - AR42.10-P-0023MCU

Remove/install brake hose at rear axle - AR42.10-P-0023MCU

MODEL 451.3/4 

Shown on left rear brake hose (1) 

Fig 1: Identifying Brake Hose At Rear Axle Remove/Install Components
G10978403Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Raise vehicle with vehicle lift    
2 Remove underfloor panels Rechargeable drill/screwdriver  
3.1 Remove bulkhead wall On model 451.431 AR61.25-P-6600MCU
3.2 Remove maintenance panel from left bulkhead On model 451.490  
4 Unscrew plastic nut (2), open folding clamp (3) using a suitable tool and remove IMPORTANT Observe installation position of brake line (4) and electrical lines (5, 6)  
5 Hang up electrical lines (5, 6) to one side    
6 Check bolted connections of brake lines (4, 7) with brake hose (1) for color coding INSTALLATION IMPORTANT : Mark the brake lines (4, 7) accordingly. AR42.10-P-0013-05MCC
7 Loosen bolted connections of the brake lines (4, 7) with the brake hose (1) and separate IMPORTANT Mark brake hose (1) relative to the brake lines (4, 7). Collect brake fluid in a suitable container. Seal brake lines (4, 7) and brake hose (1) with suitable plugs.
TORQUE SPECIFICATION
*BA42.10-P-1002-04E 
    SPECIAL TOOL Box wrench bit (for left rear upper line) Fig 2
    SPECIAL TOOL Box wrench bit (for right rear lower line) Fig 3
8 Detach retaining clamps (8) and remove brake hose (1)    
9 Replace brake line (4) or brake line (7) Only if brake line (4) or brake line (7) with red color coding has been detached.
Remove/install brake line from the ESP hydraulic unit to the rear axle
AR42.10-P-0035MCU 
    Remove/install left rear brake line AR42.10-P-0036MCU 
    Remove/install right rear brake line AR42.10-P-0037MCU 
10 Install in the reverse order    
11 Bleed brake system   AR42.10-P-0010MCU 
BRAKE LINES, BRAKE HOSES

Number Designation Model 451.3/4
BA42.10-P-1002-04E Brake pipe to brake hose Nm 16
Fig 2: Identifying Box Wrench Bit (450 589 09 99 04)
G10978359Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Box Wrench Bit (000 589 69 03 00)
G10978361Courtesy of MERCEDES-BENZ USA