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Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Restraints >> Seat Belts >> Seats, Bunks, Restraint Systems - 451 Chassis >> Testing & Repair >> Removing, installing windowbag - AR91.60-P-0693MCU

Removing, installing windowbag - AR91.60-P-0693MCU

MODEL 451.3 with CODE (I52) Head airbag 

Shown on LH side 

Fig 1: Identifying Windowbag Remove/Install Components
G10979197Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by performing testing or repair work on airbag or emergency tensioning retractor units. Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. AS91.00-Z-0001-01A
NOTES Notes on performing repair, body work and welding on vehicles with airbags and ETR units   AH91.00-P-0002-01SM
NOTES Note on function reliability of windowbag   AH91.60-P-0693-01B
NOTES Notes on avoiding damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
IMPORTANT Legal requirements on handling and storing airbags and emergency tensioning retractor units   AH91.00-P-0004-01A
    IMPORTANT The windowbag unit (1) cannot be removed without destroying it and therefore it has to be replaced.  
1 Remove side roof frame paneling   AR68.30-P-4480MCU
2 Remove paneling on A-pillar.   AR68.30-P-4050MCU
3 Remove bolts (2) TORQUE SPECIFICATION *BA91.60-P-1009-01C 
4 Pull check strap (5) as far as possible out of the A-pillar and cut check strap (5) as close as possible to the end piece using cutter IMPORTANT The cut off end piece of the check strap (5) remains in the A-pillar.
INSTALLATION IMPORTANT Route check strap (5) uniformly, starting from the windowbag device (1), so that the white color strips on the check strap (5) face towards the vehicle interior. Insert end piece of check strap (5) into opening of A-pillar and secure end piece by placing diagonally into A-pillar.
 
5 Remove bracket (3) from roof frame INSTALLATION IMPORTANT Check bracket (3) is correctly seated in roof frame.  
6 Unscrew bolts (6) and pull out trim for B-pillar far enough to enable the bolt (4) to be removed INSTALLATION IMPORTANT Check that the B-pillar trim is correctly seated in the windowbag unit (1) area.  
7 Unscrew bolt (4) IMPORTANT Secure bolt (4) against falling down.  
    TORQUE SPECIFICATION *BA91.60-P-1009-01C 
8 Detach electrical connector (7) from left windowbag squib (R12/16) or right windowbag squib (R12/17)    
9 Remove bolts (arrows) of windowbag unit (1) and remove windowbag unit (1) downwards NOTES The windowbag unit (1) must not be disassembled, as it will then have to be replaced.
TORQUE SPECIFICATION
INSTALLATION IMPORTANT If a new windowbag unit (1) is being installed, the defective windowbag unit (1) must be properly disposed of.
See: ↓
*BA91.60-P-1010-01C 
REFER TO FORMS   Notes on disposing of airbag and emergency tensioning retractor units OS91.00-P-0001-01A
10 Install in the reverse order    
11 Check supplemental restraint system using STAR DIAGNOSIS When replacing windowbag unit (1). AD00.00-P-2000-04MCC
AIRBAG

Number Designation Model 451.3
BA91.60-P-1009-01C Screw, windowbag unit to roof frame Nm 3
BA91.60-P-1010-01C Bolt, windowbag inflator Nm 8