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Remove/install Telestart antenna - AR83.70-P-0006MEV

MODEL 451.391/491 

except CODE 494 (US version) 

Fig 1: Identifying Telestart Antenna Remove/Install Components
G10979085NOTESREMOVINGNOTESIMPORTANTSPECIAL TOOLIMPORTANTCLEANIMPORTANTIMPORTANTINSTALLINGIMPORTANTNOTESCourtesy of MERCEDES-BENZ USA
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVING Remove     
1 Remove foot support on passenger side Model 451.391/491 1# AR68.30-P-1340MCC
    MODEL 451.391/491 2# AR68.30-P-1340MCE
2 Carefully detach Telestart antenna (A2/24) from windshield (1) NOTES Carefully remove Telestart antenna (A2/24) from windshield (1).
Otherwise the windshield (1) can be damaged and must be replaced.
IMPORTANT The Telestart antenna (A2/24) cannot be removed without destroying it and must therefore always be replaced after removal.
 
    SPECIAL TOOL Mounting wedge Figure
3 Disconnect electrical connector (3) from Telestart receiver (A6/2)    
4 Disconnect cable tie (5) and expose antenna line (4) of Telestart antenna (A2/24) at main wiring harness (6) IMPORTANT The cable ties (5) are accessible below the instrument panel (2) on the passenger side.  
5 Guide out Telestart antenna (A2/24) upwards between instrument panel (2) and windshield (1) and remove    
CLEAN Clean     
6 Remove adhesive residue from windshield (1) and prepare windshield (1) for installation of Telestart antenna (A2/24) IMPORTANT Treat bonding surface on windshield (1) with bonding agent and allow to flash off for approx. 1 minute before the Telestart antenna (A2/24) is glued on.
IMPORTANT Use activator.
 
    Bonding agent Sika-Primer 206 G+P *BR00.45-Z-1019-02A 
    Sika activator *BR00.45-Z-1023-04A 
INSTALLING Install     
7 Guide antenna line (4) of Telestart antenna (A2/24) between instrument panel (2) and windshield (1) (arrows) into front passenger footwell    
8 Remove protective foil of new Telestart antenna (A2/24) and bond Telestart antenna (A2/24) to windshield (1) IMPORTANT Do not touch bonding surface of new Telestart antenna (A2/24).
Position Telestart antenna (A2/24) on windshield (1) before bonding.
 
9 Fasten antenna line (4) of Telestart antenna (A2/24) to main wiring harness (6) using cable ties (5) NOTES Make sure that the antenna line (4) is correctly routed.
Otherwise the antenna line (4) can be damaged by trapping or crushing.
 
10 Connect electrical connector (3) at Telestart receiver unit (A6/2)    
11 Check function by switching on high-voltage PTC heater using the Telestart transmitter    
12 Install foot support at front passenger side Model 451.391/491 1# AR68.30-P-1340MCC
    MODEL 451.391/491 2# AR68.30-P-1340MCE
Fig 2: Identifying Mounting Wedge (110 589 03 59 00)
G09973596Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1019-02A Bonding agent Sika-Primer 206 G+P Sika Deutschland GmbH
BR00.45-Z-1023-04A Sika activator A 009 989 01 71 14