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Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control - 451 Chassis >> Testing & Repair >> Check air conditioning system for leakage >> Check air conditioning system for leakage - AR83.30-P-1761MCC

Check air conditioning system for leakage - AR83.30-P-1761MCC

MODEL 450.3, 450.4 (except 450.418) 

with CODE I01 (Air conditioning Plus) 

MODEL 450.3, 450.4 (except 450.418) 

with CODE I29 (Air conditioning Plus (with combination filter and outside temperature indicator), smart&passion) 

MODEL 451.3 (except 451.390/392), 451.4 (except 451.490/492) 

with CODE I01 (Air conditioning Plus) 

MODEL 451.390/392/490/492 

MODEL 452 

with CODE I01 (Air conditioning Plus) 

MODEL 454.0 

with CODE I01 (Air conditioning Plus) 

MODEL 454.0 

with CODE I77 (Air conditioning, manual) 

DANGER Risk of explosion  caused by welding or soldering work on closed air conditioning system. Risk of poisoning  caused by inhaling overheated refrigerant vapors. Risk of injury  to skin and eyes caused by contact with liquid refrigerant. Do not perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained. AS83.00-Z-0001-01A
NOTES Procedure for a damaged or leaky air conditioning system   AH83.30-N-0004-01A
IMPORTANT Notes on handling refrigerant R134a   AH83.30-N-0003-01A
  Check     
1 Connect air conditioning service unit and evacuate air conditioning system Model 450.3, 450.4 (except 450.418)
with code I01 (Air conditioning Plus)
Model 450.3, 450.4 (except 450.418)
with code I29 (Air conditioning Plus (with combination filter and outside temperature indicator), smart&passion)
AR83.30-P-1760SM
    Model 451.3 (except 451.390/392), 451.4 (except 451.490/492)
with code I01 (Air conditioning Plus)
AR83.30-P-1760MCC 
    Model 451.390/392/490/492
Model 452
with code I01 (Air conditioning Plus)
AR83.30-P-1760RR
    Model 454.0
with code I01 (Air conditioning Plus) Model 454.0
with code I77 (Air conditioning, manual)
AR83.30-P-1760FF
REFER TO SPECIAL TOOLS 000 588 04 82 00 Air conditioning service unit   WS83.00-P-0031B 
2 Fill air conditioning system with nitrogen    
REFER TO SPECIAL TOOLS 000 588 10 21 00 Leak tester IMPORTANT Fill system with a system pressure of 15 bar only when engine is cold. This system pressure must be maintained for at least 4 h. Fill high and low-pressure side of air conditioning with nitrogen.
IMPORTANT Temperature changes during the pressure test can cause pressure surges, e.g. due to weather changes, transition from day to night, cooling down of engine compartment. Consistent ambient conditions must be strictly ensured.
WS83.00-P-0008B 
3 Check A/C circuit for leaks using leak-detecting spray Only if there is a pressure loss and no leak can be detected in the refrigerant circuit.
Leak detection spray
*BR00.45-Z-1002-03A 
    Leakage detection spray for USA *BR00.45-Z-1004-03A 
4 Check complete engine compartment using an ultraviolet lamp and remove any existing contrast agent residue with an engine wash Except model 451.390/392/490/492
Only if there is a pressure loss and no leak can be detected in the refrigerant circuit.
IMPORTANTCommercially available devices/tools: 
Air conditioning leak detector
 
5 Drain nitrogen    
6 Refill A/C Model 450.3, 450.4 (except 450.418)
with code I01 (Air conditioning Plus)
Model 450.3, 450.4 (except 450.418)
with code I29 (Air conditioning Plus (with combination filter and outside temperature indicator), smart&passion)
AR83.30-P-1760SM
    Model 451.3 (except 451.390/392), 451.4
(except 451.490/492)
with code I01 (Air conditioning Plus)
Model 451.390/392/490/492
AR83.30-P-1760MCC 
    Model 452
with code I01 (Air conditioning Plus)
AR83.30-P-1760RR
    Model 454.0
with code I01 (Air conditioning Plus)
Model 454.0
with code I77 (Air conditioning, manual)
AR83.30-P-1760FF
REFER TO SPECIAL TOOLS 000 588 04 82 00 Air conditioning service unit   WS83.00-P-0031B 
7 Check refrigerant circuit for leaks using leak-detector additive Except 451.390/392/490/492
Only if there is a pressure loss and no leak can be detected in the refrigerant circuit.
IMPORTANT Carry out steps as per the operating instructions of the UV leak detection kit.
IMPORTANT Use only the approved MB leak detector additive. If it is proven that a different leak detector additive has been used, we will refuse to reimburse costs within the warranty and goodwill period. Daimler AG reserves the right to perform reexaminations.
 
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-03A Leak detection spray Christof Fischer GmbH
BR00.45-Z-1004-03A Leakage detection spray for USA LIQUI MOLY