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Rivet oil pump chain - AR18.10-P-2140-02AMG

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ENGINE 156.9 

Fig 1: Identifying Case (602 589 00 98 00)
G10240986Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Riveting Tool (602 589 00 39 00)
G11131851Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Thrust Spindle (271 589 10 63 00)
G10240988Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Assembly Link (271 589 02 40 00)
G10240989Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Assembly Inserts (271 589 02 63 00)
G10240990Courtesy of MERCEDES-BENZ USA
  1. Connect new oil pump chain (2) and old oil pump chain (1) together using an SPECIAL TOOL assembly link (3)
  2. Slowly rotate crankshaft in the direction of engine rotation (arrowed) until it is possible to connect both ends of the new oil pump chain (2).
  3. SPECIAL TOOL Remove assembly link (3) and old oil pump chain (1).
  4. Fig 6: Removing Assembly Link And Oil Pump Chain
    G10240991Courtesy of MERCEDES-BENZ USA
  5. Connect ends of new oil pump chain (2) using a riveted link (4).

    IMPORTANT Insert riveted link (4) from front.

  6. Fig 7: Connecting Ends Of Oil Pump Chain Using Riveted Link
    G10240992Courtesy of MERCEDES-BENZ USA
  7. SPECIAL TOOL Place assembly insert with digit F10 into SPECIAL TOOL rivet press tool (arrow) and fix in place by a bolt (28).
    Fig 8: Placing Assembly Insert With Digit F10 Into Rivet Press Tool
    G10240993Courtesy of MERCEDES-BENZ USA
  8. Place moveable SPECIAL TOOL assembly insert with digit D10 into SPECIAL TOOL rivet press tool (arrow).
  9. Fig 9: Placing Moveable Assembly Insert
    G10240994Courtesy of MERCEDES-BENZ USA
  10. Lay outer plate into the SPECIAL TOOL assembly insert with digit D10 (arrow).
  11. Fig 10: Inserting Outer Plate Of Rivet Link
    G10240995Courtesy of MERCEDES-BENZ USA
  12. SPECIAL TOOL Place rivet press tool on the new oil pump chain.

    IMPORTANT Fit in such a way that the rollers of the riveted link (4) rest on the spacer web (arrow).

  13. SPECIAL TOOL Tighten pressure screw (6) until a firm resistance is felt.

    IMPORTANT While turning the SPECIAL TOOL pressure screw (6), ensure that pin in rivet link (4) is inserted in holes in the external mounting link (5).

  14. SPECIAL TOOL Remove rivet press tool.
  15. Fig 11: Removing Rivet Press Tool
    G10240996Courtesy of MERCEDES-BENZ USA
  16. SPECIAL TOOL Move assembly insert with digit D10 onto rivet profile (arrow).
  17. Fig 12: Moving Assembly Insert With Digit D10 Onto Rivet Profile
    G10240997Courtesy of MERCEDES-BENZ USA
  18. SPECIAL TOOL Place rivet press tool on oil pump chain riveted link (4).

    IMPORTANT Fit the in such a way that pins for the riveted link (4) are located exactly in the center of V-type support (arrow).

  19. SPECIAL TOOL Tighten pressure screw (6).

    IMPORTANT The torque applied to SPECIAL TOOL pressure screw (6) is about 30 to 35 Nm (reference value).

  20. Rivet bolts for riveted link (4) individually.
  21. Fig 13: Placing Rivet Press Tool On Oil Pump Chain Riveted Link
    G10240998Courtesy of MERCEDES-BENZ USA
  22. INSPECT Test rivetted joints (arrow) and rivet the pins again if necessary.
  23. Fig 14: Locating Riveted Joints
    G10240999Courtesy of MERCEDES-BENZ USA