LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 94 (Engine Cooling System - 212 Chassis) >> Testing & Repair >> Test cooling system cap - AR20.30-P-4300SXI

Test cooling system cap - AR20.30-P-4300SXI

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

ENGINES 642 in MODELS 212, 221, 218 

Fig 1: Checking Cooling System Cap
G09975376Courtesy of MERCEDES-BENZ USA
INSPECT Checking     
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  caused by swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
NOTES Notes on coolant   AH20.00-N-2080-01A
1 Open cooling system cap (1) IMPORTANT Rotate cooling system cap (1) through half a turn in an anti-clockwise direction and release excess pressure. Then unscrew cooling system cap (1).  
2 Attach tester cap/adapter (2) to pressure pump (3) SPECIAL TOOL Pressure pump Figure
SPECIAL TOOL Adapter Fig 2
3 Screw cooling system cap (1) onto test connection/adapter (2)    
4 Check cooling system cap (1) IMPORTANT Determine opening pressure of cooling system (1) by pumping; replace cooling system cap (1) if necessary.
IMPORTANT Check cooling system cap (1) and pressure relief valve using check values.
 
Cap code number *BE20.30-P-1001-01A 
Pressure relief valve opens *BE20.30-P-1002-01A 
Vacuum valve opens (reference value) *BE20.30-P-1003-01A 
Pressure relief valve opens *BE20.30-P-1004-01A 
Test pressure for pressure-testing cooling system *BE20.30-P-1005-01A 
CAP FOR RADIATOR OR EXPANSION RESERVOIR

Number Designation 2-stage cap
BE20.30-P-1001-01A Cap code number 140/200
BE20.30-P-1002-01A Pressure relief valve opens New bar gauge -
Used bar gauge -
BE20.30-P-1003-01A Vacuum valve opens (reference value) bar vacuum 0.1
BE20.30-P-1004-01A Pressure relief valve opens Stage 1 bar gauge 1.4 (±1)
Coolant temp. ≥130/134
Stage 2 bar gauge 2.0 (±1)
Coolant temp. ≥137/143
BE20.30-P-1005-01A Test pressure for pressure-testing cooling system bar gauge 1.4
Fig 2: Identifying Adapter (210 589 03 63 00)
G09975377Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Pressure Pump (124 589 24 21 00)
G09975378Courtesy of MERCEDES-BENZ USA