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Retrofit InCar Hotspot wiring harness - AZ82.80-P-0002-01EWA

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

MODEL 212.2 up to 3/13/13 up to model year 2014 

GROUND POINTS

Number Designation Model 212
BA00.19-P-1008-01D Right rear wheel arch ground point W7 Nm 10
GROUND POINTS

Number Designation Model 212
BA00.19-P-1011-01D Right wheel arch trunk ground point W7/8 Nm 10
Fig 1: Identifying Mounting Wedge (110 589 03 59 00)
G10241890Courtesy of MERCEDES-BENZ USA

Connection scheme 

Fig 2: Incar Hotspot Control Unit Connection Diagram
G10241891Courtesy of MERCEDES-BENZ USA

Routing diagram 

Fig 3: Incar Hotspot Control Unit Routing Diagram
G10241892Courtesy of MERCEDES-BENZ USA
  1. Release and remove lock (7.1) of black carrier element at vehicle/cellular telephone system splitter antenna line (7).
  2. Release vehicle/cellular telephone system splitter antenna line (7) at black carrier element (arrow A) and remove black carrier element.
  3. Insert vehicle/cellular telephone system splitter antenna line (7) into violet carrier element and install lock (7.1).

    IMPORTANT The violet carrier element is included in the parts kit.

    Fig 4: Locating Cellular Telephone System Splitter Antenna Line And Carrier Element
    G10241893Courtesy of MERCEDES-BENZ USA
  4. Release and remove lock (9.1) of black carrier element at cellular telephone system splitter/vehicle antenna line (9).
  5. Release cellular telephone system splitter/vehicle antenna line (9) at black carrier element (arrow B) and remove black carrier element.
  6. Insert vehicle/cellular telephone system splitter antenna line (9) into violet carrier element and install lock (9.1).

    IMPORTANT The violet carrier element is included in the parts kit.

    Fig 5: Locating Vehicle Antenna Line And Black Carrier Element
    G10241894Courtesy of MERCEDES-BENZ USA
  7. Expose mobile phone electrical connector beneath center console (10).
  8. Fold back foam sheath (11) and disconnect mobile phone electrical connector.
    Fig 6: Mobile Phone Electrical Connector Beneath Center Console
    G10241895Courtesy of MERCEDES-BENZ USA
    Fig 7: Lifting Center Console And Support With Assembly Wedge
    G10241896Courtesy of MERCEDES-BENZ USA
  9. Lift center console (10) and support with an SPECIAL TOOL assembly wedge (12) as shown.

    IMPORTANT Use a pull-through device (13).

  10. Route cellular telephone system splitter/InCar Hotspot control unit antenna line (8) beneath rear floor covering (14) in a central position on the propeller shaft tunnel to the center console (10).
  11. Affix felt tape to cellular telephone system splitter (2), as shown.
  12. Plug black connector of cellular telephone system splitter/InCar Hotspot control unit antenna line (8) onto plug (arrow C) at cellular telephone system splitter (2).
    Fig 8: Locating Cellular Telephone System Splitter
    G10241897Courtesy of MERCEDES-BENZ USA
  13. Position cellular telephone system splitter (2) below center console (10), lift center console (10) and remove SPECIAL TOOL assembly wedge.

    NOTES The cellular telephone system splitter (2) and the electrical lines routed in the center console (10) must be positioned with sufficient distance from the attachment points of the center console.

    Otherwise, these can be damaged when the center console (10) is secured.

  14. Connect violet connector of vehicle/cellular telephone system splitter antenna line (7) and violet plug (15) of mobile phone electrical connector.
  15. Connect violet plug of cellular telephone system splitter/vehicle antenna line (9) and violet connector (16) of mobile phone electrical connector and fold back foam sheath (11).
  16. Stow all manufactured electrical connectors in the center console (10).
    Fig 9: Cellular Telephone System Splitter And Center Console
    G10241898Courtesy of MERCEDES-BENZ USA
  17. Route cellular telephone system splitter/InCar Hotspot control unit antenna line (8) to left backrest in rear and attach to body using strips of felt tape.
  18. Release left backrest in rear and fix in place folded forward at an angle of approx. 45°.
  19. Route cellular telephone system splitter/InCar Hotspot control unit antenna line (8) beneath left backrest in rear into the load compartment and fix in place with felt tape.
    Fig 10: Routing Cellular Telephone System Splitter/Incar Hotspot Control Unit Antenna Line
    G10241899Courtesy of MERCEDES-BENZ USA
    Fig 11: Incar Hotspot Control Unit
    G10241900Courtesy of MERCEDES-BENZ USA
  20. Route cellular telephone system splitter/InCar Hotspot control unit antenna line (8) behind C-pillar reinforcement to installation location of InCar Hotspot control unit (1) as shown and fix in place using cable ties.
  21. Position bracket (17) and secure with nuts (18).
  22. Position InCar Hotspot control unit (1) at bracket (17) and secure with screws/bolts (19).
  23. Fit violet coupling of cellular telephone system splitter/InCar Hotspot control unit antenna line (8) to connector (arrow D) at InCar Hotspot control unit (1).
  24. Connect white 4-pin coupling (3) at InCar Hotspot control unit (1).
  25. Route power supply wiring harness (6) along existing lines as shown and fix in place using cable ties.
  26. Release right backrest in rear and fix in place folded forward at an angle of approx. 45°.
  27. Route power supply wiring harness (6) along existing lines to rear SAM control unit with fuse and relay module (N10/2) as shown and fix in place with cable ties and strips of felt tape.
    Fig 12: Routing Power Supply Wiring Harness Along Existing Lines To Rear SAM Control Unit
    G10241901Courtesy of MERCEDES-BENZ USA
  28. Install red line (RD) in contact cavity "1" of black 2-pin connector (4).

    IMPORTANT Contact cavity "1" is labeled.

  29. Insert black 2-pin connector (4) into slot "10R" (arrow E) on rear of rear SAM control unit with fuse and relay module (N10/2).

    IMPORTANT Slot "10R" (arrow E) is labeled.

    Fig 13: Inserting Black 2-Pin Connector Slot On Rear Of Rear SAM Control Unit
    G10241902Courtesy of MERCEDES-BENZ USA
    • 30.1)  In vehicles with existing blue fuse holder (5).

      Release and remove blue fuse holder (5) at rear SAM control unit with fuse and relay module (N10/2).

    • 30.2)  30.2 In vehicles without blue fuse holder (5).

      Remove blue fuse holder (5) from parts kit.

      Fig 14: Installing Black Line In Contact Cavity Of Blue Fuse Holder
      G10241903Courtesy of MERCEDES-BENZ USA
  30. Install black line (BK) in contact cavity "4" (arrow F) of blue fuse holder (5).

    IMPORTANT Contact cavity "4" (arrow F) of blue fuse holder (5) is labeled.

  31. Insert and lock blue fuse holder (5) in slot "13A" at the rear SAM control unit with fuse and relay module (N10/2).

    IMPORTANT The slot "13A" is labeled.

  32. Insert electrical fuse 55 (N10/2f55) into blue fuse holder (5) and electrical fuse 91 (N10/2f91) in the rear SAM control unit with fuse and relay module (N10/2).

    IMPORTANT Electrical fuse 55 (N10/2f55) and electrical fuse 91 (N10/2f91) must both have a fuse rating of 7.5 A.

    Fig 15: SAM Control Unit With Fuse And Relay Module
    G10241904Courtesy of MERCEDES-BENZ USA
  33. Route brown line (BN) along existing wiring harnesses, depending on assignment, to the right rear wheel arch ground point (W7) or to the right wheel arch trunk ground point (W7/8) and fix in place with cable ties.

    IMPORTANT A maximum of five lines may be attached to the right rear wheel arch ground point (W7) or the right wheel arch trunk ground point (W7/8).

  34. 35 Attach brown line (BN) to right rear wheel arch ground point (W7) or right wheel arch trunk ground point (W7/8) TORQUE SPECIFICATIONTORQUE SPECIFICATION .
  35. Strap down excess length of brown line (BN) and fix in place at existing wiring harness.
    Fig 16: Right Rear Wheel Arch Ground Points
    G10241905Courtesy of MERCEDES-BENZ USA