Repairing cable harness by soldering - AR00.19-P-0100-05A

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

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Fig 1: Identifying Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)

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Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)

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Fig 3: Identifying Wire Stripper (220 589 01 99 40)

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Fig 4: Identifying Welding Bead Catcher (129 589 01 98 00)

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Ensure that lead-free solder is used.

Strip line (2) using wire stripper.
Do not damage, bend or twist wire leads, otherwise a perfect connection cannot be guaranteed.
Fill solder connection (1) in soldering area with soldering paste.

Fig 5: Soldering Area (Axial/Radial Version) (1 Of 2)
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Fig 6: Soldering Area (Axial/Radial Version) (2 Of 2)
Courtesy of MERCEDES-BENZ USA
Insert cable (1) into solder connector (2).
Introduce solder (3) into solder connector (2) and make solder connection as per the drawings opposite.
Clean residues from soldering join and contact.