Remove contacts from mini laminated contact coupling - AR00.19-P-0120-26A

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

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Fig 1: Identifying Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Release Tool With MLK 1.2 Sleeve Ejector (220 589 01 99 25)

Courtesy of MERCEDES-BENZ USA

Unfasten secondary release on version with slide

Using a suitable tool (1), move slider (2) in direction of arrow out of locked position of coupling (3).
Do not push the tool in too far or the gasket behind the slider (2) may be damaged.

Fig 4: Moving Slider From Coupling Locked Position Using Suitable Tool
Courtesy of MERCEDES-BENZ USA

Unfasten secondary release on version with lock tab
Insert suitable tool underneath locking tabs (1).
Pry up the lock tabs (1) in direction shown by arrow.

Fig 5: Inserting Suitable Tool Below Locking Tabs
Courtesy of MERCEDES-BENZ USA

Unfasten secondary release on version with retaining cap
Insert a suitable tool (1) between the retaining cap (3) and the clutch housing (2).
Slide the retaining cap (3) against the detent resistance from the clutch housing (2) in direction shown by arrow.

Fig 6: Inserting Suitable Tool Between Retaining Cap And Clutch Housing
Courtesy of MERCEDES-BENZ USA

Unfasten secondary release on version with locking cap
Move the tabs on the locking cap (4) in direction of arrow.
Remove locking cap (4) from coupling (5).

Fig 7: Moving Tabs On Locking Cap
Courtesy of MERCEDES-BENZ USA

Unpin female contacts from coupling
Insert release tool with MLK 1.2 bushing ejector from front side through opening of contact cavity of coupling housing (2) to end stop.
This step presses the spring shackle on the female contact (1) down into position.
Press female contact (1) from coupling housing (2) using ejector on release tool with RK 1.2 bushing ejector against spring force of tool.

Fig 8: Pressing Female Contact From Coupling Housing Using Ejector On Release Tool
Courtesy of MERCEDES-BENZ USA