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Remove/install injection nozzle for exhaust aftertreatment system - AR14.40-P-2000GZB

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ENGINE 642 in MODEL 164, 166, 212, 218, 221, 251 with CODE U42 (BlueTEC diesel exhaust treatment (SCR)) 

ENGINE 642, 651 in MODEL 212, 218 with CODE U77 (Diesel Emission control BLUETEC (SCR)) 

ENGINE 642.886 in MODEL 463.306/336/346 

ENGINE 651 in MODEL 166 with CODE U42 (BlueTEC diesel exhaust treatment (SCR)) 

Shown on model 251 

Fig 1: Injection Nozzle For Exhaust Aftertreatment System Remove/Install Components
G09975018DANGERIMPORTANTREMOVINGINSTALLINGIMPORTANTIMPORTANTSPECIAL TOOLINSTALLATION IMPORTANTSPECIAL TOOLINSTALLATION IMPORTANTREFER TO SELF-DIAGNOSTIC SYSTEMSCourtesy of MERCEDES-BENZ USA
DANGER Risk of burn injuries and scalding  when working at AdBlue lines and the components attached to them. Risk of injury  to skin and eyes when handling AdBlue. Risk of poisoning  caused by swallowing AdBlue Pour AdBlue into suitable containers only. Wait until the pressure is released before starting any work on the exhaust aftertreatment system. AS14.40-Z-0001-01A
IMPORTANT Notes on use, material properties and handling of AdBlue®   AH14.40-N-0001-01AB
REMOVINGINSTALLING Remove/install     
1 Raise vehicle MODEL 164, 166, 212, 218, 221, 251 with ENGINE 642 with CODE U42 (BlueTEC diesel exhaust treatment (SCR))
MODEL 166 with ENGINE 651 with CODE U42 (BlueTEC diesel exhaust treatment (SCR))
MODEL 212, 218 with ENGINE 642, 651 with CODE U77 (Diesel Emission control BLUETEC (SCR))
MODEL 463.306/336/346 with ENGINE 642.886
 
    MODEL 463.306/336/346 with ENGINE 642.886 AR00.60-P-1000G
    MODEL 251 with ENGINE 642 with CODE U42 (BlueTEC diesel exhaust treatment (SCR)) AR00.60-P-1000RT
    MODEL 221 with ENGINE 642 with CODE U42 (BlueTEC diesel exhaust treatment (SCR)) AR00.60-P-1000SX
    MODEL 164, 166 with ENGINE 642 with CODE U42 (BlueTEC diesel exhaust treatment (SCR))
MODEL 166 with ENGINE 651 with CODE U42 (BlueTEC diesel exhaust treatment (SCR))
AR00.60-P-1000GZ
2 Disconnect AdBlue® line (1) IMPORTANT To do this pull protective sleeve over the AdBlue® line (1) and detach safety clamp from AdBlue® line (1).
IMPORTANT Clean AdBlue® line (1) at connection immediately and seal with SPECIAL TOOL grommet.
INSTALLATION IMPORTANT Replace sealing ring.
 
    SPECIAL TOOL Record plug Figure
3 Disconnect electrical connection (2) from AdBlue® metering valve (Y129)    
4 Remove screw/bolt (3) completely from clamp    
5 Remove clamp and then remove AdBlue® metering valve (Y129) INSTALLATION IMPORTANT Replace clamp if necessary. Check positioning of AdBlue® metering valve (Y129), the lugs of the AdBlue® metering valve (Y129) must be located in the exhaust pipe grooves.  
6 Install in the reverse order    
7 Connect diagnostic system, read out fault memory and delete if necessary    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04A
Fig 2: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA