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Remove/install AdBlue delivery module - AR14.40-P-2021GZB

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ENGINE 642 in MODEL 164, 212, 218, 221, 251 with CODE U42 (BlueTEC diesel exhaust treatment (SCR)) 

ENGINE 642 in MODEL 212, 218 with CODE U77 (Diesel Emission control BLUETEC (SCR)) 

ENGINE 642, 651 in MODEL 166 with CODE U42 (BlueTEC diesel exhaust treatment (SCR)) 

ENGINE 651 in MODEL 212, 218 with CODE U77 (Diesel Emission control BLUETEC (SCR)) 

Shown on model 251 

Fig 1: Adblue Delivery Module Remove/Install Components
G09975025DANGERNOTESREMOVINGINSTALLINGIMPORTANTINSTALLATION IMPORTANTSPECIAL TOOLTORQUE SPECIFICATIONTORQUE SPECIFICATIONSPECIAL TOOLREFER TO SELF-DIAGNOSTIC SYSTEMSCourtesy of MERCEDES-BENZ USA
DANGER Risk of burn injuries and scalding  when working at AdBlue lines and the components attached to them. Risk of injury  to skin and eyes when handling AdBlue. Risk of poisoning  caused by swallowing AdBlue Pour AdBlue into suitable containers only. Wait until the pressure is released before starting any work on the exhaust aftertreatment system. AS14.40-Z-0001-01A
NOTES Notes on use, material properties and handling of AdBlue®   AH14.40-N-0001-01AB
REMOVINGINSTALLING Remove/install     
1 Remove AdBlue® container ENGINE 642, 651 in MODEL 166 with CODE U42 (BlueTEC diesel exhaust treatment (SCR)) AR14.40-P-2014GQ
    ENGINE 642 in MODEL 164, 251 with CODE U42 (BlueTEC diesel exhaust treatment (SCR)) AR14.40-P-2014GZB
    ENGINE 642 in MODEL 212, 218, 221 with CODE U42 (BlueTEC diesel exhaust treatment (SCR))
ENGINE 651 in MODEL 212, 218 with CODE U77 (Diesel Emission control BLUETEC (SCR))
AR14.40-P-2014OGE 
2 Release and disconnect electrical connections (3, 5, 6)    
3 Detach AdBlue® line on AdBlue® delivery module (A103/2) from fitting (4) ENGINE 642 in MODEL 164, 212, 218, 221, 251
with CODE U42 (BlueTEC diesel exhaust treatment (SCR))
IMPORTANT Immediately clean AdBlue® line and delivery module (A103/2) on the connections and close off.
INSTALLATION IMPORTANT Replace sealing ring.
SPECIAL TOOL Record plug
 
      Figure
4 Remove screw/bolts (2) TORQUE SPECIFICATION
MODEL 212 with ENGINE 651
with CODE U77 (Diesel Emission control BLUETEC (SCR))
without CODE U42 (BlueTEC diesel exhaust treatment (SCR))
*BA14.40-P-1004-02D 
    TORQUE SPECIFICATION
MODEL 164, 212, 218, 221, 251 with ENGINE 642
with CODE U42 (BlueTEC diesel exhaust treatment (SCR))
MODEL 166 with ENGINE 642, 651
with CODE U42 (BlueTEC diesel exhaust treatment (SCR))
MODEL 212, 218 with ENGINE 642
with CODE U77 (Diesel Emission control BLUETEC (SCR))
MODEL 218 with ENGINE 651
with CODE U77 (Diesel Emission control BLUETEC (SCR))
*BA14.40-P-1003-02A 
5 Remove AdBlue® delivery module (A103/2) from AdBlue® container    
6 Close off connections on AdBlue® (A103/2) delivery module SPECIAL TOOL Record plug Figure
7 Install in the reverse order    
8 Write fill level of AdBlue® container using diagnostic system in AdBlue® control unit (N118/5) and read off fault memory    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04A
EXHAUST AFTERTREATMENT, BLUE TEC

Number Designation ENGINE 642 with CODE U77 ENGINE 642 with CODE U42
BA14.40-P-1003-02A Bolt, delivery module to AdBlue® tank module Nm 6 5
EXHAUST AFTERTREATMENT, BLUE TEC

Number Designation ENGINE 651 in MODEL 218 with CODE U77 Engine 651 with code U42
BA14.40-P-1003-02A Bolt, delivery module to AdBlue® tank module Nm 6 5
EXHAUST AFTERTREATMENT, BLUETEC

Number Designation ENGINE 651 in MODEL 212 with CODE U77
BA14.40-P-1004-02D Bolt, delivery module to AdBlue® tank module Nm 6
Fig 2: Identifying Record Plug (129 589 00 91 00)
G09975026Courtesy of MERCEDES-BENZ USA