Separate longitudinal member front section - AR62.20-P-1260-01EW

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MODEL 212, 218

Fig 1: Identifying Spot Weld Milling Cutter (201 589 00 51 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Scribe separation line on inner front longitudinal member (1.1) and outer front longitudinal member (1.2) (areas A and B).
Cut inner front longitudinal member (1.1) and outer front longitudinal member (1.2) at separating point (areas A and B).
Dimensions:

Fig 2: Inner Front Longitudinal Member Separation Line
Courtesy of MERCEDES-BENZ USA
Cut out spot welds on inner front longitudinal member (1.1) (areas B₁ and B₂ ).
Remove damaged inner front longitudinal member (1.1) and outer front longitudinal member (1.2).
Spot welds in area B₂ are located at lower crimp.
Grind mating surfaces on body down to bare metal in cross-hatched areas.
Grind spot weld flanges down to bare metal on both sides.
Remove shavings and drill chips.
Coat insides of spot welding flanges with zinc dust paint.

Fig 3: Inner Front Longitudinal Member Spot Welds Area
Courtesy of MERCEDES-BENZ USA