LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 62 (Front End & Fire Wall - 212 Chassis) >> Testing & Repair >> Partially prepare upper front longitudinal member - AR62.20-P-1287-02EW

Partially prepare upper front longitudinal member - AR62.20-P-1287-02EW

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

MODEL 204, 207, 212, 218 

  1. Scribe separation point on upper front longitudinal member (1) (area A).

    IMPORTANT Transfer dimension from vehicle (area A).

  2. Cut upper front longitudinal member (1) at separation point (area A).
  3. Grind mating surfaces on upper front longitudinal member (1) down to bare metal in crosshatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

    NOTES Do not coat bonding surfaces with zinc dust paint to prevent adhesion problems (areas B1 and C1 ).

    IMPORTANT Observe pretreatment of bonding surfaces.

    Fig 1: Upper Front Longitudinal Member Separation Point
    G10241546Courtesy of MERCEDES-BENZ USA