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Tightening procedure for crankshaft bearing caps - AR03.20-P-4351-02TI

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ENGINE 642 

MODIFICATION NOTES

28.4.10 Value changed: Crankshaft bearing cap bolt on crankshaft bearing body   *BA03.20-P-1001-01E 
17.5.10 Altered tightening sequence for crankshaft bearing cap Operation steps 2 to 6  
CRANKSHAFT BEARING CAP

Number Designation Engine 642
BA03.20-P-1001-01E Bolt, crankshaft bearing cap bolt to crankshaft bearing body M10 Stage 1 Nm 5
Stage 2 Nm 35
Stage 3 ∠° 95
Stage 4 ∠° 95
BA03.20-P-1002-01E Lateral bolt connecting crankcase to crankcase bearing cap M10 Stage 1 Nm 53
Stage 2 ∠° 95

NOTESAlways  maintain work sequence to prevent damaging engine.

  1. Moisten the thread and head contact surface of the bolts of the crankshaft bearing caps with oil.
  2. Tighten crankshaft bearing cap bolts on crankshaft bearing block TORQUE SPECIFICATION to first stage torque according to tightening instructions.
  3. Tighten crankshaft housing side bolts on crankshaft bearing cap TORQUE SPECIFICATION to first stage torque according to tightening instructions.

    IMPORTANT This centers the crankshaft bearing cap in the cylinder crankcase.

    Fig 1: Crankshaft Bearing Cap Bolts Tightening Sequence - Shown On Engine 642
    G10240667Courtesy of MERCEDES-BENZ USA
  4. Completely tighten crankshaft bearing cap bolts on crankshaft block TORQUE SPECIFICATION according to tightening instructions.
  5. Loosen crankshaft bearing housing side bolts on crankshaft bearing cap again.

    IMPORTANT This releases any tension present.

  6. Completely tighten side bolts of crankshaft housing on crankshaft bearing cap TORQUE SPECIFICATION according to tightening torque.
  7. Turn the crankshaft.

    IMPORTANT Check for unobstructed movement.

    Fig 2: Turning Crankshaft
    G10240668Courtesy of MERCEDES-BENZ USA