Install and gauge connecting rod bearings - AR03.10-P-6111-06TI
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ENGINE 642
MODIFICATION NOTES
| 9.7.10 | Value modified: Bolt connecting conrod cap to conrod, See picture in | *BA03.10-P-1001-01L |
TEST VALUE FOR CONNECTING ROD
| Number | Designation | Engine 642 | |||
|---|---|---|---|---|---|
| BE03.10-P-1001-01G | Dimension | Distance from center of conrod bearing bore to conrod bush bore (L) | mm | 167.97...168.03 | |
| Width of conrod | Conrod bearing bore (B) | mm | 18.1...18.6 | ||
| Conrod bush bore (b) | mm | 21.94...22.0 | |||
| See picture in | - | ||||
| BE03.10-P-1002-01G | Dimension | Conrod bearing shell basic bore (D1) dia. | Ø mm | 67.600...67.614 | |
| Permissible out-of-roundness and conicity of basic bore | mm | 0.007 | |||
| See picture in | - | ||||
| BE03.10-P-1003-01G | Dimension | Permissible twist of conrod bearing bore to conrod bush bore over a length of 100 mm | mm | 0.100 | |
| BE03.10-P-1004-01G | Dimension | Permissible variation of axial parallelism of conrod bearing bore to conrod bush bore over a length of 100 mm | mm | 0.045 | |
| BE03.10-P-1005-01G | Dimension | Permissible weight difference between complete conrods in the same engine | g | 2 | |
| BE03.10-P-1006-01G | Dimension | Conrod bush inner dia. Ø (d) | mm | 30.038...30.044 | |
| See picture in | - | ||||
| BE03.10-P-1007-01G | Dimension | Conrod bush outside dia. | mm | - | |
| BE03.10-P-1008-01G | Dimension | Conrod bush basic bore dia. Ø (d1) | mm | 32.500...32.525 | |
| See picture in | - | ||||
| BE03.10-P-1009-01G | Dimension | Piston pin play in conrod bush | mm | 0.028...0.039 | |
| BE03.10-P-1010-01G | Dimension | Peak-to-valley height (Rz) inside conrod bush | μM | 5 | |
| BE03.10-P-1011-01G | Conrod bolt | Thread dia. | M | 8.5 X 1 | |
| Shank length when new | mm | 47 (± 0.3) | |||
CONNECTING ROD
| Number | Designation | Engine 642 | ||
|---|---|---|---|---|
| BA03.10-P-1001-01L | Bolt connecting conrod cap to conrod | 1. Short arm stage | Nm | 15 |
| 2. Long arm stage | Nm | 20 | ||
| 3. Short arm stage | Nm | 30 | ||
| 4. Long arm stage | Nm | 40 | ||
| 5. Short arm stage | Nm | 40 | ||
| ∠° | 90 | |||
| 6. Long arm stage | ∠° | 90 | ||
| 7. Short arm stage | ∠° | 90 | ||
| 8. Long arm stage | ∠° | 90 | ||
| See picture in | AR03.10-P-6111-06TI | |||
- Clean the bearing points of conrod, conrod bearing caps and conrod bearing journals with a chamois leather.
Never use hard objects for cleaning to prevent damage.
Blow through oil galleries in direction of flow oil with compressed air.
- Install the conrod bearing cap with conrod bearing shells.
- Lubricate thread and bolt head contact surface of conrod bolts with engine oil.
- Screw in the connecting rod bolts and tighten according to the tightening instructions
.
The conrods are cracked (broken). The dimensional accuracy of the conrods can no longer be guaranteed, therefore new conrods must be fitted following removal. Otherwise engine damage can occur. The conrods are supplied with assembly screws, which must be replaced by conrods with assembly clamps to prevent loosening.