Rivet timing chain - AR05.10-P-7601-02CD

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ENGINE 651

TIMING CHAIN, CHAIN TENSIONER

Number	Designation		Engine 651
BA05.10-P-1004-01Q	Bolt for timing chain rivet element (reference value)	Nm	32

Fig 1: Identifying Case (602 589 00 98 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Riveting Tool (642 589 00 33 00)

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Fig 3: Identifying Assembly Inserts (651 589 04 63 00)

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When carrying out work on timing case recess, protect this with a clean cloth to prevent small items dropping down. Parts which have fallen into the timing case recess must be removed to avoid engine damage.

Insert new riveted link (1) into the ends of the new timing chain (2).

Fig 4: Riveted Link And Timing Chain
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Place assembly insert (8) with the digit F12 into the rivet press tool (5) and fix with mounting screw.
Insert movable thrust piece (9) with digit D14 into the rivet press tool (5).

Fig 5: Assembly Insert, Thrust Piece And Rivet Press Tool
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Place outer plate (10) into thrust piece (9) with digit D14 The outer plate (10) is retained magnetically.

Fig 6: Thrust Piece Outer Plate
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Position riveting tool (5) in such a way that the spacer bushing touches the guide.
Ensure that the riveted link and outer plate are aligned.
Screw in pressure screw at rivet press tool (5) until solid resistance is present.
When turning the spindle, ensure that pins on the riveted link move into the holes of the outer plate.
Take off riveting tool (5).

Fig 7: Thrust Piece And Riveting Tool
Courtesy of MERCEDES-BENZ USA
Movable Turn over thrust piece (9) with digit D14 on the riveted profile (arrow).

Fig 8: Locating Thrust Piece Riveted Profile
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Fit on rivet press tool (5) exactly above the center of the pin (arrow).
Rivet pins for the riveted link individually.
Tighten thrust spindle at riveting tool (5).
Tightening torque of pressure screw: reference value approx. 30 to 35 Nm.
Take off riveting tool (5).

Fig 9: Fitting On Rivet Press Tool Above The Center Of The Pin
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Check riveting (arrows), re-rivet if required.

Fig 10: Check Riveting
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