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Mark pulse wheel on removed camshaft - AR05.20-P-6292-04MM

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ENGINE 152, 157, 276, 278 

ENGINE 157 

MODIFICATION NOTES

17.11.14 WIS Service Media Link inserted.    
Fig 1: Identifying Template (278 589 00 23 00)
G10240829Courtesy of MERCEDES-BENZ USA

Shown on engine 276.920 

Fig 2: Mark Pulse Wheel Components - Shown On Engine 276.920
G10240830Courtesy of MERCEDES-BENZ USA

NOTESSPECIAL TOOL The template (9) may only be attached for a removed exhaust camshaft (1) and intake camshaft (2).

Damage can occur otherwise to the pulse wheel (1A, 2E) of the exhaust and intake camshaft (1, 2).

IMPORTANTWIS Service Media 

/03,/201408,/02

  1. Clean the pulse wheel (1A, 2E) of the exhaust camshaft and intake camshaft (1, 2).

    IMPORTANT The pulse wheels (1A, 2E) must be absolutely oil and grease free.

  2. SPECIAL TOOL The template (9) must be selected for the respective engine variant.

    IMPORTANT The engine variant is visible on the respective SPECIAL TOOL template (9).

    IMPORTANT ENGINE 152

    For the engine variant M152 the SPECIAL TOOL template (9) must be turned to attach markings for the respective side.

  3. SPECIAL TOOL Place template (9) on the pulse wheel (1A) of the exhaust camshaft (1).

    IMPORTANTSPECIAL TOOL The template (9) must noticeably engage in the pulse wheel (1A) of the exhaust camshaft (1).

  4. Mark pulse wheel (1A) for the exhaust camshaft (1).

    NOTES Select the respective marking window on the SPECIAL TOOL template (9) and mark pulse wheel (1A) of the exhaust camshaft (1) using a suitable pen.

    False marking of the pulse wheel (1A) will cause wrong assembly and therefore engine damage.

  5. SPECIAL TOOL Remove template (9) from pulse wheel (1A) of the exhaust camshaft (1) and check the marking.

    IMPORTANT Check the marking and repeat operation step  3,  4 if necessary.

  6. SPECIAL TOOL Place template (9) on the pulse wheel (2E) of the intake camshaft (2).
  7. Mark pulse wheel (2E) for the intake camshaft (2).

    NOTES Select the respective marking window on the SPECIAL TOOL template (9) and mark pulse wheel (2E) of the intake camshaft (2) using a suitable pen.

    False marking of the pulse wheel (2E) will cause wrong assembly and therefore engine damage.

  8. SPECIAL TOOL Remove template (9) from pulse wheel (2E) of the intake camshaft (2) and check the marking.

    IMPORTANT Check the marking and repeat operation step  6,  7 if necessary.

  9. Perform markings on the opposite cylinder bank analog to the work procedure.