LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 57 (Engine Timing - 212 Chassis - 1 Of 2) >> Testing & Repair >> Draw in timing chain >> Draw in timing chain - AR05.10-P-7601-04VA

Draw in timing chain - AR05.10-P-7601-04VA

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

ENGINE 272, 273 

Fig 1: Identifying Case (602 589 00 98 00)
G10240816Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Assembly Link (272 589 03 63 00)
G10240817Courtesy of MERCEDES-BENZ USA
  1. Cover over timing case recess with a clean cloth.

    IMPORTANT The timing case recess must be secured against parts falling down. Parts that have fallen into the timing case recess must be removed.

  2. Connect the new timing chain (2) and the old timing chain (1) with SPECIAL TOOL the assembly link (01).

    IMPORTANTSPECIAL TOOL Fit the lock of the SPECIAL TOOL assembly link (01) in the direction opposite to that in which the timing chain is drawn; otherwise it could get jammed on the slide rails and come off when the timing chain is drawn.

    Fig 3: Timing Chains And Assembly Link
    G10240818Courtesy of MERCEDES-BENZ USA
  3. Remove the rags from the timing case recess.

    IMPORTANT Otherwise, they could get pulled into the timing case recess when the engine is cranked.

  4. Turn the crankshaft slowly in the engine's direction of rotation (arrow) and draw in the new timing chain (2) until the ends of the new timing chain (2) can be connected.

    IMPORTANT As the new timing chain (2) is being drawn in (arrows), pull out the end of the old timing chain (1) evenly as it becomes free.

  5. Cover over timing case recess with a clean cloth.

    IMPORTANT The timing case recess must be secured against parts falling down. Parts that have fallen into the timing case recess must be removed.

  6. SPECIAL TOOL Detach the assembly link (01), and separate the old timing chain (1) from the new timing chain (2).

    IMPORTANT The assembly link (01) must be removed. The assembly link is only an aid for assembly and is not suitable for engine operation.

    Fig 4: Separating The Old Timing Chain From The New Timing Chain
    G10240819Courtesy of MERCEDES-BENZ USA