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Install windshield - AR67.10-P-1503-01TS

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MODEL 211, 212 with CODE (Z04) Light armoring 

NOTES Install windshield (1) within 10 minutes after applying adhesive material, otherwise adhesive force of glue starts to decrease. The windshield (1) must be installed at an acute angle to the A-pillars, otherwise the installation operation is unnecessary difficult and the danger exists of the windshield (1) heating against the body flange and being damaged. Do not close vehicle door until adhesive has cured. When a vehicle door is closed, the vibration to the body can change the installation position of the windshield (1). The curing time of the adhesive material is approx. 2 h, measured from the time the adhesive material is applied.

IMPORTANT Use suction lifting device and cup suction tool for installing and removing windshield (1). Aid of a helper is also required. Vacuum lifting tool for special protection vehicles, cup suction tool.

Shown on model 211 

Fig 1: Installing Windshield Using Suction Lifting Device And Cup Suction Tool
G07508565Courtesy of MERCEDES-BENZ USA
  1. Remove protective foil from apex seal on windshield (1).
  2. Center windshield (1) above body opening, with aid of helper, and carefully lower bottom edge onto body flange.
  3. Carefully lower windshield (1) on complete body flange and align with adhesive strips (arrow) and also fasten with strips of adhesive tape.
  4. Remove suction lifting device and cup suction tools from windshield (1).
  5. Shown on model 211 

    Fig 2: Installing Cup Suction Tool In Lower Area Of Windshield
    G07508566Courtesy of MERCEDES-BENZ USA
  6. Install cup suction tool (2) in lower area of windshield (1).

    IMPORTANT Cup suction tool (2) serves to mount the sandbags (3).

  7. Lay sandbags (3) down on windshield (1) in lower area. Sandbags (3) can be used to load windshield (1) in lower area.

    IMPORTANT Sandbags (3) can be used to load windshield (1) in lower area.