Install rear end - AR64.20-P-1020-06ESA

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

MODEL 212.2 Type with reinforcements

MODEL 218.9 Type with reinforcements

Fig 1: Rear End Assembly Rivet Hole Areas (A, B, C, Q And R)

Courtesy of MERCEDES-BENZ USA

Install rear end assembly, reinforcements, taillamps and rubber seal and fit.
Check and adjust gap dimensions.
Fix rear end assembly and reinforcements in place.
Remove taillamps and rubber seal.
Drill Ø 6.7 mm rivet holes in rear end assembly (areas A, B, C, Q and R).

Fig 2: Reinforcement Rivet Holes (Areas AA, AB, AC And AD)

Courtesy of MERCEDES-BENZ USA

Drill Ø 6.7 mm rivet holes in reinforcements (areas AA, AB, AC and AD).
Remove rear end assembly and reinforcements.
Deburr rivet holes on both sides.
Apply zinc dust paint to insides of riveted joints.

Fig 3: Rear End Assembly Adhesive Application Areas

Courtesy of MERCEDES-BENZ USA

Apply 2-component adhesive in hatched area.
Observe pretreatment of bonding surfaces.

Refer to the manufacturer's information for the curing and working times of 2-component adhesive.

Fig 4: Rear End Assembly Rivet Areas (F, J And N)

Courtesy of MERCEDES-BENZ USA

Install rear end assembly and reinforcements, fit and fix in place.
Rivet rear end assembly with Polygrip Ø 6.4 X 14 flat round head rivets (areas F, J and N).
Rear end assembly _RP __•__ (areas D, G, H, K, L, M and O).

Fig 5: Rivet Reinforcement Areas (T, U, Z, ZX, ZY And ZZ)

Courtesy of MERCEDES-BENZ USA

Rivet reinforcements with Polygrip Ø 6.4 X 14 flat/round head rivets (areas T, U, Z, ZX, ZY and ZZ).
Rear end assembly and reinforcements _RP __•__ (areas R, S, V, W, WV, WW, X and Y).
MIG solder rear end assembly _{H ∞∞} (areas P and Q).
Use SG-CuAL8 solder material in this area due to reasons of strength.

Workshops without MIG solder equipment _{SG ««««««} can also be used in this area. It is absolutely necessary, that there is no remaining solder on the joint.
Clean welds or solder connections.
Remove shavings and drill chips.