Remove/install catalytic converter - AR49.10-P-5500OMD
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
ENGINES 651 in MODEL 204.9, 212.08/09/28/29
| Remove/install | |||
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury to skin and eyes caused by handling hot or glowing objects. | Wear safety gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| 1 | Secure vehicle on vehicle lift | Model 204 | AR00.60-P-0100CW |
| Model 212 | AR00.60-P-0100EWS | ||
| Fig 2 | |||
| 2.1 | Remove lower engine compartment paneling | Model 204 | AR61.20-P-1105CY |
| 2.2 | Remove bottom sections of soundproofing | Model 212 | AR94.30-P-5300EW |
| 3 | Remove diesel particulate filter | 4MATIC ONLY | AR14.40-P-1000OMD |
| 4 | Unscrew union nut from pressure line upstream of diesel particulate filter (2) | *BA14.40-P-1001-01E | |
| 5 | Loosen holder bolt (3) and unhook pressure line upstream of the diesel particulate filter (2) | ||
| 6 | Remove air filter housing | AR09.10-P-1150CD | |
| 7 | Disconnect electrical connector (10) of the differential pressure sensor DPF (B28/8) and unhook cable on air filter holder (11) | AR07.04-P-0012CD | |
| 8 | Disconnect electrical connector (8, 9) and loosen cable from air filter holder (11) | ||
| 9 | Remove bolts (12) and air filter holder (11) | ||
| 10 | Remove oxygen sensor upstream of catalytic converter (G3/2) | AR07.04-P-0080CD | |
| 11 | Remove pipe clamp (4) | Model 204 | |
Model 212 |
*BA49.10-P-1004-01AC | ||
| *BA49.10-P-1003-01AE | |||
| 12 | Loosen nuts (5) | ||
| 13 | Unscrew nut (6) | Model 204 | |
Model 212 |
*BA49.10-P-1027-01AC | ||
| *BA49.10-P-1009-01AE | |||
| 14 | Lift catalytic converter (1) up and out | ||
| 15 | Install in the reverse order | ||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 16 | Carry out an engine test run and test exhaust system for leaks |
DIESEL PARTICULATE FILTER
| Number | Designation | Model 204 | Model 212 | |
|---|---|---|---|---|
| BA14.40-P-1001-01E | Union nut, pressure line to diesel particulate filter | Nm | 20 | 20 |
EXHAUST SYSTEM
| Number | Designation | Engine 642, 646, 651 in model 204 | |
|---|---|---|---|
| BA49.10-P-1004-01AC | Bolt, diesel particulate filter clamp to turbocharger | Nm | 18 |
| BA49.10-P-1027-01AC | Bolt/nut, bracket of diesel particulate filter to lower diesel particulate filter | Nm | 20 |
EXHAUST SYSTEM
| Number | Designation | Engine 642, 651 in model 212 | |
|---|---|---|---|
| BA49.10-P-1003-01AE | Bolt, diesel particulate filter clamp to turbocharger | Nm | 18 |
| BA49.10-P-1009-01AE | Bolt/nut, bracket of diesel particulate filter to lower diesel particulate filter | Nm | 20 |