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Remove/install exhaust gas temperature probe - AR07.04-P-0071CD

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ENGINE 651 in MODEL 166, 172, 204, 207, 212, 218, 221 

Shown on model 204 

Fig 1: Exhaust Gas Temperature Probe Remove/Install Components - Shown On Model 204
G09974639Courtesy of MERCEDES-BENZ USA

Shown on model 166 

Fig 2: Exhaust Gas Temperature Probe Remove/Install Components - Shown On Model 166
G09974640Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
1 Remove cylinder head cover trim    
2 Remove air filter housing   AR09.10-P-1150CD
3 Detach coolant pump switchover valve (Y133) on bracket (5) and lay down below ENGINE 651 in MODEL 166, 172 AR20.10-P-3000GQ
4 Detach coolant pump switchover valve (B5/4) and place to one side ENGINE 651 in MODEL 166, 172  
5 Disconnect electrical connector (1) ENGINE 651 in MODEL 204, 207, 212, 221  
6 Unclip fastening clip (2) on air filter housing holder    
7 Remove electrical connection (4) from bracket (3) and disconnect ENGINE 651 in MODEL 166, 172  
8 Remove temperature sensor upstream of turbocharger (B19/11) INSTALLATION IMPORTANT Coat thread of the temperature sensor upstream of diesel particulate filter (B19/11) with heat-resistant lubricant.  
    TORQUE SPECIFICATION Exhaust temperature sensor in manifold *BA15.60-P-1002-01D 
    Paste, hot lubrication 1 kg, DB supply specification 6879.20 *BR00.45-Z-1005-06A 
9 Install in the reverse order    
10 Connect STAR DIAGNOSIS, read out DTC memory and erase if required    
REFER TO SELF-DIAGNOSTIC SYSTEMS IMPORTANT Stored faults which may be caused by assembly work, test work, removed lines or a simulation, must be processed and erased in fault memories after completing the work.   AD00.00-P-2000-04A
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
11 Carry out an engine test run and test exhaust system for leaktightness    
TEMPERATURE SENSOR

Number Designation ENGINE 651
BA15.60-P-1002-01D Exhaust temperature sensor in manifold Nm 45
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DB supply specification 6879.20 A 000 989 76 51