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Inspecting cylinders with a light probe - AR01.00-P-0200SXI

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ENGINES 642 in MODEL 207, 212, 221, 218 

Fig 1: Inspecting Cylinders With Light Probe
G09973613Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove transmitter key IMPORTANT To prevent any inadvertent actuation of the starter.  
2 Remove fuel injectors   AR07.16-P-1000SXI
3 Move piston in cylinder to be checked to bottom dead center (BDC) IMPORTANT Crank engine at crankshaft. Do not rotate engine backwards.  
SPECIAL TOOL Socket wrench bit Figure
4 Inspect cylinders with a light probe IMPORTANT Connect light projector (1) and pass flexible endoscope (2) for the light projector (1) through the bore for the fuel injectors into the cylinder.
Endoscope (cold light)
 
 
INSPECT Checking     
5 Inspect cylinder walls SPECIAL TOOL If there is wear to the cylinder, the cylinder wall has become rough and the honing marks are no longer visible. The cylinder head must be removed, see: ↓
Remove/install cylinder head
 
Model 207, 212, 218 AR01.30-P-5800OGE
Model 221 AR01.30-P-5800SXI
IMPORTANT General information on inspecting cylinder walls AH01.00-P-0300-01A
6 Install in the reverse order    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
7 Check fuel system for leaks with engine running
Fig 2: Identifying Wrench Socket (001 589 65 09 00)
G09973614Courtesy of MERCEDES-BENZ USA