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Remove/install glow plugs - AR15.20-P-4111CO

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ENGINES 642 in MODEL 204, 207, 212, 218 

Shown on ENGINE 642.9 

Fig 1: Glow Plugs - Shown On Engine 642.9
G09975069Courtesy of MERCEDES-BENZ USA

Turbocharger without coolant cooling 

Fig 2: Glow Plugs - Turbocharger Without Coolant Cooling
G09975070Courtesy of MERCEDES-BENZ USA

Turbocharger with coolant cooling 

Fig 3: Glow Plugs - Turbocharger With Coolant Cooling
G09975071Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin and eyes caused by handling hot or glowing objects. Wear safety gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes for ceramic glow plugs   AH15.20-P-0001-01A
1 Remove engine trim panel INSTALLATION IMPORTANT Ensure correct seating of the engine cover.  
2 Remove engine air intake duct downstream of air filter Model 204 AR09.10-P-8130CO
Model 207, 212, 218 AR09.10-P-8130OGE
3 Unscrew distributor leak oil line (1) Engines with turbocharger (14a) without coolant cooling  
TORQUE SPECIFICATION *BA07.16-P-1023-01C 
4 Remove engine wiring harness on rail INSTALLATION IMPORTANT Install new cable ties.  
5 Disconnect electrical connector at the glow plugs (R9) SPECIAL TOOL Figure
6 Unscrew glow plugs (R9) NOTES If the releasing torque of the glow plugs (R9) is greater than 25 Nm, it is recommended to bring the engine up to operating temperature in order to avoid breaking off the glow plugs (R9).  
TORQUE SPECIFICATION *BA15.20-P-1001-01F 
CLEANING Clean     
7 Clean glow plug bay if required Cylindrical brushes, Perlon 10 mm diameter
Cylinder brushes, Perlon 6 mm diameter
 
8 Install in the reverse order    
COMMON RAIL DIESEL INJECTION (CDI)

Number Designation Engine 642
BA07.16-P-1023-01C Leak oil line on charge air distribution line M6X23 Nm 12
PREGLOW SYSTEM

Number Designation Engine 642
BA15.20-P-1001-01F Glow plug on cylinder head M8 Nm 11
M10 Nm 18
Fig 4: Identifying Pliers (611 589 00 37 00)
G09975072Courtesy of MERCEDES-BENZ USA