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Removing and installing output flange - AR27.50-P-0620-02EWM

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TRANSMISSION 725.0 in MODEL 212 with ENGINE 642 

COMPLETE AUTOMATIC TRANSMISSION

Number Designation TRANSMISSION 725.0
BA27.10-P-1012-04H Collar nut, output flange to output shaft Nm 200
Fig 1: Identifying Pin Wrench (129 589 01 07 00)
G10241166Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Puller, Two-Arm (000 589 88 33 00)
G10241167Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Socket Wrench Bit (126 589 02 09 00)
G10241168Courtesy of MERCEDES-BENZ USA
  1. Counterhold output flange (1) with SPECIAL TOOL Allen key (5).
  2. Unscrew twelve-point collar nut (4) from output shaft (2) using SPECIAL TOOL socket wrench bit

    Remove output flange (1) 

    Fig 4: Removing Twelve-Point Collar Nut From Output Shaft Using Socket Wrench Bit
    G10241169Courtesy of MERCEDES-BENZ USA
  3. Remove output flange (1).

    IMPORTANT If output flange (1) is too firmly attached, use SPECIAL TOOL two-armed puller (3).

    Fig 5: Removing Output Flange
    G10241170Courtesy of MERCEDES-BENZ USA
  4. Push output flange (1) onto output shaft (2).
  5. Counterhold output flange (1) using SPECIAL TOOL Allen key (5) and tighten twelve-point collar nut (4) using SPECIAL TOOL socket wrench bit. TORQUE SPECIFICATION

    IMPORTANT Replace twelve-point collar nut (4).

    Install output flange (1) 

    Fig 6: Replacing Twelve-Point Collar Nut
    G10241171Courtesy of MERCEDES-BENZ USA
  6. Secure twelve-point collar nut (4); to do this, hammer collar into the grooves of the output shaft (2) using a punch (arrow).

    IMPORTANT There are two grooves located on the output shaft (2), into which the collar of the twelve-point collar nut (4) must be pounded (arrow).

    Fig 7: Securing Twelve-Point Collar Nut
    G10241172Courtesy of MERCEDES-BENZ USA